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2010 Chevrolet Spark Service and Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chevrolet Model: Spark Year: 2010 Codes Platform: M300 ๐Ÿ‘‹ Introduction Market Position Segment: Subcompact hatchback, primarily focused on urban mobility and fuel efficiency. Competitive Analysis...
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2010 Chevrolet Spark Service and Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chevrolet
Model:
Spark
Year:
2010
Codes
Platform:
M300
๐Ÿ‘‹ Introduction
Market Position
Segment:
Subcompact hatchback, primarily focused on urban mobility and fuel efficiency.
Competitive Analysis
Competitors:
Key competitors include Hyundai i10, Kia Picanto, Toyota Aygo, Volkswagen Fox, and Fiat 500, depending on the market.
Key Features
Highlight:
Compact size for maneuverability, fuel-efficient powertrain, affordable pricing, and a surprisingly spacious interior for its class.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Scope:
All models and all repairs A-Z
Page Count
Estimated Pages:
Approximately 1500-2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control.
Drivetrain:
Manual transmission, automatic transmission (if applicable for the market), clutch, drive shafts, axles, differential.
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels, tires.
Electrical:
Battery, starting system, charging system, lighting, instruments and gauges, horn, wipers and washers, power accessories, body control module (BCM), multiplex communication.
Body:
Body construction, exterior panels, doors, hood, trunk lid, glass, interior trim, seats, HVAC system, airbags and safety restraint systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery service.
Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagnosis, component testing.
Repair:
Component removal and installation, system overhauls, calibration, adjustments, sealing and gasketing.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.
Technical Depth
Depth:
Vehicle-specific, factory-level detail for technicians. Includes detailed diagrams, wiring schematics, and step-by-step repair procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital Quality:
Searchable text, high-resolution diagrams, printable pages.
Print Quality
Print Option:
Printable pages suitable for professional use.
Binding Type
Physical Format Consideration:
If printed, typically bound for durability in a workshop environment.
Paper Type
Physical Format Consideration:
If printed, usually on durable, coated paper to withstand workshop conditions.
Completeness
Completeness Level:
Comprehensive, factory-quality coverage for all systems and repairs, mirroring dealer technician resources.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
B10XER (typically)
Engine Type:
Inline 3-cylinder, DOHC, 12-valve
Displacement:
1.0 Liters (995 cc)
Performance
Horsepower:
Approximately 70-75 PS (51-55 kW) at 6400 rpm (market dependent)
Torque:
Approximately 93-95 Nm (69-70 lb-ft) at 4800 rpm (market dependent)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Other
Bore X Stroke:
Approx. 73.4 mm x 77.4 mm (typical for this engine family)
Compression Ratio:
Approx. 10.5:1 (typical)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
Optional 5-Speed Automated Manual Transmission (AMT) or 4-Speed Automatic Transmission (market dependent)
Features
Clutch Type:
Dry single-plate clutch
Manual Fluid Spec:
GL-4 Gear Oil (e.g., SAE 75W-85, specific GM P/N likely available in manual)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 inches)
Width:
Approx. 1595 mm (62.8 inches)
Height:
Approx. 1520 mm (59.8 inches)
Wheelbase:
Approx. 2375 mm (93.5 inches)
Interior
Passenger Volume:
Approx. 2300 liters (81.2 cubic feet)
Cargo
Cargo Volume Seats Up:
Approx. 170 liters (6.0 cubic feet)
Cargo Volume Seats Down:
Approx. 630 liters (22.3 cubic feet)
Weights
Curb Weight:
Approx. 850 - 950 kg (1874 - 2094 lbs) depending on equipment
Gross Vehicle Weight Rating:
Varies by market, but typically around 1300-1400 kg
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
Received a 3-star safety rating in Euro NCAP crash tests (for earlier versions, specific 2010 rating may vary by test protocol).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Traction Control System (TCS) may be standard or optional depending on market.
Passive Features
Airbags:
Front airbags (driver and passenger) are standard. Side airbags and curtain airbags may be optional depending on trim and market.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats; 3-point seatbelts for rear seats.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points in rear seats.
๐Ÿ’ก Technology Features
Infotainment
System Features:
Base models typically feature a basic AM/FM/CD/MP3 player with auxiliary input. Higher trims might offer USB connectivity or Bluetooth for hands-free calling and audio streaming.
Driver Assistance
Features:
Limited driver assistance features for this model year. Focus is on core safety and functional systems. Parking sensors or rearview cameras were not common.
Connectivity
Connectivity Options:
Auxiliary audio input is common. Bluetooth might be available on higher trims. OnStar services were likely optional.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 12 months, whichever comes first, with synthetic oil recommended.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), depending on driving conditions.
Spark Plug Replacement:
Platinum or Iridium spark plugs typically have intervals of 60,000 - 100,000 miles (96,000 - 160,000 km).
Fluid Specifications
Engine Oil:
SAE 0W-20 or 5W-30 Synthetic Motor Oil (refer to manual for precise GM specification, e.g., dexos1โ„ข or equivalent).
Coolant:
GM Dex-Coolยฎ or equivalent OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for specific type).
Power Steering Fluid:
Not applicable for electric power steering (EPS) systems common in this model.
Known Issues
Common Complaints:
Potential for minor oil leaks from gaskets, occasional issues with the electric power steering system, and early generation infotainment glitches (though 2010 models are basic).
Vibrations:
Some owners report noticeable engine vibration at idle due to the 3-cylinder configuration, which is normal but can be exacerbated by worn engine mounts.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Generation:
This is the first generation of the global Chevrolet Spark, succeeding the Daewoo Matiz platform.
Production
Production Period:
The M300 platform (including the 2010 model) was produced from 2009/2010 onwards.
Manufacturing Locations:
Primarily manufactured in South Korea by GM Daewoo (now GM Korea), with assembly in other global locations.
๐Ÿ† Awards & Recognition
Recognitions
Industry Awards:
While not a recipient of major 'Car of the Year' awards, the Spark often received commendations for its value, fuel economy, and suitability as an affordable city car in various publications.
Ratings
Fuel Economy:
EPA estimated MPG figures are generally very good, often in the range of 35-40 MPG highway and 28-32 MPG city, making it a leader in its class for fuel efficiency.
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