Chevrolet Spark 2003 Workshop Repair Service Manual

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Basic Information Identification Make: Chevrolet Model: Spark Year: 2003 Generation Generation Code: M100 Codes Platform: Daewoo Matiz Platform Introduction Market Position Vehicle Segment: Subcompact Hatchback Target Audience: Economy-minded urban drivers,...

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Sku: 80996

Tags: 2003 Car Cars Chevrolet Spark

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Description

Basic Information
Identification
Make:	Chevrolet
Model:	Spark
Year:	2003
Generation
Generation Code:	M100
Codes
Platform:	Daewoo Matiz Platform

Introduction
Market Position
Vehicle Segment:	Subcompact Hatchback
Target Audience:	Economy-minded urban drivers, first-time car buyers
Competitive Analysis
Key Competitors:	Hyundai Getz, Kia Rio, Toyota Yaris (Vitz), Nissan Micra (March)
Key Features
Vehicle Selling Points:	Fuel efficiency, maneuverability, low purchase price, compact size for city driving
Manual Value Proposition:	Empowers owners to perform self-maintenance and repairs, saving significant costs, providing professional-level diagnostic and repair information.

Manual Details
Coverage Areas
Covered Models:	All Chevrolet Spark 2003 Models
Covered Engines:	All Engine Types
Covered Trims:	All Trim Levels
Covered Transmissions:	All Transmission Types
Page Count
Estimated Page Count:	Hundreds of Pages (specific count not provided but indicated as comprehensive)
Manual Type
Type:	Workshop Repair Service Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine:	Engine Service / Repair
Transmission:	Transmission Service / Repair
Brakes:	Brake System
Electrical:	Electrical System, Wiring Diagrams
Suspension:	Suspension
Steering:	Steering
Cooling:	Cooling System
Fuel:	Fuel Injection / Fuel System
Emissions:	Emission System
HVAC:	Heater / Air Conditioning
Engine Control:	Engine Control System
Chassis Body:	Chassis / Body
Restraint System:	Restraint System
Interior:	Interior
Drivetrain:	Differential / Drive, Axle
Procedures Included
Maintenance:	General Maintenance, Periodic Lubrication
Troubleshooting:	Troubleshooting, Electrical System Diagnostics
Repair:	Detailed Repair Procedures, Disassembly, Assembly, Reinstalling Procedures
Diagnostics:	Comprehensive Diagnostic Information
Technical Depth
Depth:	Professional Technician Level (used by local service/repair shops)
Documentation Style:	Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged insets

Manual Specifications
File Format
Format:	PDF
Compatibility:	Adobe PDF Reader, WinZip
Print Quality
Printability:	Full Printable
Zoom Functionality:	Zoom IN/OUT
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Type:	Inline-3 Cylinder, SOHC (based on Daewoo F8CV engine)
Displacement:	796 cc (0.8 L)
Bore X Stroke:	70.0 mm x 68.5 mm (estimated)
Compression Ratio:	9.3:1 (estimated)
Performance
Horsepower:	Approximately 52 PS (51 hp; 38 kW) at 6000 rpm (estimated)
Torque:	Approximately 74 Nm (55 lb-ft) at 4600 rpm (estimated)
Fuel System
Fuel Delivery:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Petrol (Gasoline)
Engine Management
ECU Type:	ECU control (specific model not provided)

Transmission
Standard
Transmission Type:	5-speed Manual Transmission
Optional
Transmission Type:	3-speed Automatic Transmission (often available)
Features
Fluid Type Manual:	API GL-4, SAE 75W-90 (Typical for this class, specific to manual)
Fluid Type Automatic:	Dexron III / Mercon (Typical for this class, specific to automatic)

Dimensions
Exterior
Length:	3495 mm (137.6 in)
Width:	1595 mm (62.8 in)
Height:	1470 mm (57.9 in)
Wheelbase:	2360 mm (92.9 in)
Weights
Curb Weight:	Approx. 770-800 kg (1,698-1,764 lbs)
Gross Vehicle Weight Rating:	Approx. 1200 kg (2,646 lbs)
Cargo
Cargo Volume:	Approx. 170-200 Liters (seats up)

Safety Features
Ratings
Crash Test Results:	Limited data for 2003 model; later Spark models received mixed results. The manual would detail the specific safety systems.
Active Features
ABS:	Optional on some trims
Ebd:	Often paired with ABS (if equipped)
Passive Features
Airbags:	Driver and Passenger Airbags (standard on most trims)
Seatbelts:	3-point front and rear seatbelts

Technology Features
Infotainment
Audio System:	Basic AM/FM stereo with CD player (optional) and 2 speakers standard.
Connectivity:	Limited connectivity features for the era; typically only aux input or basic radio functionality.
Driver Assistance
Cruise Control:	Generally not available on this model year.
Parking Sensors:	Not available.

Maintenance
Service Intervals
Oil Change Interval:	Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Replacement:	Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:	Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Fluid Specifications
Engine Oil Viscosity:	API SJ or SL, SAE 10W-30 or 10W-40 (refer to manual for exact specification).
Coolant Type:	Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:	DOT 3 or DOT 4
Known Issues
Common Problems:	Oil leaks from valve cover gasket, ignition coil failure, starter motor issues, occasional transmission shifting problems, premature wear on suspension components.

Vehicle History
Brand Heritage
Manufacturer Origin:	South Korea (original Daewoo)
Model Evolution
First Generation:	Introduced as Daewoo Matiz in 1998; rebadged and sold globally under various brands including Chevrolet starting in 2002/2003.
Platform Sharing:	Based on the Daewoo Matiz platform, designed by Italdesign Giugiaro.
Production
Manufacturing Location:	Various GM/Daewoo plants globally

Awards & Recognition
Recognitions
Notable Awards:	The Chevrolet Spark (as Daewoo Matiz) often ranked well in affordability and city car practicality in various international markets, but specific awards for the 2003 US model are scarce.