Target Audience:
        
        
            Ideal for DIY enthusiasts, independent repair shops, and Chevrolet Tracker owners seeking to perform their own maintenance and repairs.
        
     
    
    
        
            Comparison:
        
        
            This factory-level manual provides more detail and accuracy than generic aftermarket guides, mirroring the information used by dealership technicians.
        
     
    
    
        
            Dealer Equivalent:
        
        
            This is the identical service manual used by Chevrolet dealership technicians, offering unparalleled accuracy and completeness.
        
     
    
        
            Comprehensive Coverage:
        
        
            Covers every aspect of vehicle service and repair, leaving no stone unturned for effective maintenance and troubleshooting.
        
     
    
        
            Diy Friendly:
        
        
            Explicitly designed to empower 'Do It Yourself' owners with the knowledge needed to service their vehicles.
        
     
 
    
    
    
        
            General Information:
        
        
            Included
        
     
    
        
            Engine Mechanical System:
        
        
            Included
        
     
    
        
            Engine Electrical System:
        
        
            Included
        
     
    
        
            Emission Control System:
        
        
            Included
        
     
    
    
    
        
            Manual Transaxle System:
        
        
            Included
        
     
    
        
            Automatic Transaxle System:
        
        
            Included
        
     
    
        
            Driveshaft And Axle:
        
        
            Included
        
     
    
        
            Suspension System:
        
        
            Included
        
     
    
        
            Steering System:
        
        
            Included
        
     
    
        
            Restraint System:
        
        
            Included
        
     
    
    
        
            Body Interior And Exterior:
        
        
            Included
        
     
    
        
            Body Electrical System:
        
        
            Included
        
     
    
        
            Heating Ventilation Air Conditioning:
        
        
            Included
        
     
    
    
        
            Estimated Page Count:
        
        
            1500+
        
     
    
    
        
            Type:
        
        
            Factory Service Workshop Repair Manual
        
     
    
    
    
    
    
    
    
 
    
    
    
        
            Engine Mechanical:
        
        
            Detailed coverage of engine disassembly, inspection, repair, and reassembly for all applicable engine variants.
        
     
    
        
            Engine Electrical:
        
        
            Comprehensive diagnostic procedures, wiring diagrams, component testing, and troubleshooting for ignition, starting, charging, and sensor systems.
        
     
    
        
            Emission Control:
        
        
            Information on emissions testing, control systems (EGR, EVAP, O2 sensors), and diagnostic trouble codes related to emissions.
        
     
    
        
            Fuel System:
        
        
            In-depth procedures for fuel pump, injectors, fuel pressure regulator, fuel tank, and lines servicing, including diagnostic strategies.
        
     
    
        
            Drivetrain:
        
        
            Covers clutch operation, manual transmission overhaul, automatic transmission diagnostics and repair, driveshaft U-joints, and axle bearing service.
        
     
    
        
            Suspension Steering:
        
        
            Detailed procedures for shock absorbers, struts, control arms, ball joints, tie rods, power steering system, and wheel alignment specifications.
        
     
    
        
            Brakes:
        
        
            Complete coverage of brake pad and rotor replacement, caliper overhaul, master cylinder service, ABS system diagnostics, and parking brake adjustments.
        
     
    
        
            Body And Interior:
        
        
            Instructions for interior trim removal, exterior panel replacement, door and window mechanisms, and basic bodywork repair.
        
     
    
        
            HVAC:
        
        
            Procedures for air conditioning system servicing, heater core replacement, blower motor troubleshooting, and climate control system diagnostics.
        
     
    
    
        
            Maintenance:
        
        
            Oil and filter changes, fluid level checks and replacements, spark plug replacement, air filter replacement, coolant flushes.
        
     
    
        
            Diagnostics:
        
        
            Troubleshooting guides for common problems, diagnostic trouble code interpretation, and component testing procedures.
        
     
    
        
            Repair Overhaul:
        
        
            Detailed step-by-step instructions for engine, transmission, brake caliper, suspension component, and starter motor overhauls.
        
     
    
        
            Replacement:
        
        
            Replacement of worn or failed components such as fuel pumps, water pumps, alternators, CV joints, and exhaust systems.
        
     
    
        
            Adjustment:
        
        
            Procedures for clutch pedal adjustment, parking brake adjustment, and wheel alignment.
        
     
    
    
        
            Depth:
        
        
            Covers everything from basic DIY maintenance to complex engine and transmission rebuilds, providing a comprehensive resource for all skill levels.
        
     
 
    
    
    
        
            Engine Options 99 02:
        
        
            2.0L L4 DOHC (X20SE), 2.5L V6 DOHC (LB6)
        
     
    
        
            Engine Options 03 04:
        
        
            2.0L L4 DOHC (X20SED), 2.5L V6 DOHC (LB6 - phased out), 3.2L V6 DOHC (1GZ - rare)
        
     
    
    
        
            2.0L Horsepower:
        
        
            Approx. 127-130 hp (varies by year/tune)
        
     
    
        
            2.5L V6 Horsepower:
        
        
            Approx. 177-180 hp
        
     
    
        
            Torque Figures:
        
        
            Detailed torque specifications for all engine fasteners provided in the manual.
        
     
    
    
        
            Injection Type:
        
        
            Multi-port Fuel Injection (MPFI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
 
    
    
    
        
            Transmission Options:
        
        
            5-Speed Manual Transmission, 4-Speed Automatic Transmission
        
     
    
    
        
            Drivetrain Layout:
        
        
            Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.
        
     
    
    
        
            Manual Transaxle Coverage:
        
        
            Detailed overhaul procedures, clutch replacement, shift linkage adjustment, and common failure point diagnosis.
        
     
    
        
            Automatic Transaxle Coverage:
        
        
            Includes transmission fluid service, filter replacement, solenoid testing, torque converter service, and rebuild procedures.
        
     
 
    
    
    
        
            Wheelbase:
        
        
            Approx. 98.6 inches (2504 mm)
        
     
    
        
            Length:
        
        
            Approx. 165.3 inches (4198 mm)
        
     
    
        
            Width:
        
        
            Approx. 66.9 inches (1700 mm)
        
     
    
        
            Height:
        
        
            Approx. 63.5 inches (1613 mm)
        
     
    
    
        
            Curb Weight:
        
        
            Varies by configuration, typically 3,000 - 3,400 lbs (1360 - 1542 kg)
        
     
 
    
    
    
        
            NHTSA Ratings:
        
        
            Specific NHTSA ratings for this model year range should be verified; the manual covers relevant safety systems.
        
     
    
    
        
            ABS:
        
        
            Anti-lock Braking System (ABS) diagnostics and repair procedures are covered.
        
     
    
    
        
            Airbags:
        
        
            Frontal airbag system servicing, component location, and SRS warning light troubleshooting.
        
     
    
        
            Seat Belts:
        
        
            Information on seat belt operation and inspection.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specifics.
        
     
    
        
            Transmission Fluid Interval:
        
        
            Automatic: Every 50,000 - 60,000 miles (80,000 - 96,000 km). Manual: Inspect periodically.
        
     
    
        
            Coolant Interval:
        
        
            Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years.
        
     
    
    
        
            Engine Oil Type:
        
        
            API Service SG, SH, SJ or higher. Viscosity: SAE 5W-30 recommended for most climates (check manual for specific temperature ranges).
        
     
    
        
            Automatic Transmission Fluid:
        
        
            Dexron III/Mercon or equivalent.
        
     
    
        
            Manual Transmission Fluid:
        
        
            GL-4 Gear Oil, SAE 75W-90 or SAE 75W-85.
        
     
    
        
            Coolant:
        
        
            Ethylene Glycol based, 50/50 mix with distilled water. Orange or Dex-Cool compatible coolant may be specified.
        
     
    
    
        
            Common Wear Items:
        
        
            CV joints, tie rod ends, ball joints, catalytic converters (can be costly), power steering pumps.
        
     
    
        
            Engine Performance:
        
        
            Occasional issues with oxygen sensors, idle air control valves, and fuel injectors affecting performance and emissions.
        
     
    
        
            Electrical Quirks:
        
        
            Intermittent electrical issues related to body wiring harnesses and minor sensor failures can occur.
        
     
 
    
    
    
        
            Chevrolet SUV Legacy:
        
        
            Chevrolet has a long history of producing SUVs and trucks, with the Tracker representing a compact, car-based SUV offering.
        
     
    
    
        
            Tracker Platform:
        
        
            The Chevrolet Tracker (this generation) is a rebadged version of the Suzuki Vitara/Grand Vitara, developed in partnership with Suzuki.
        
     
    
    
        
            Manufacturing Location:
        
        
            Primarily manufactured by Suzuki in Japan and assembled in various global locations, including North America for some markets.