Positioning:
        
        
            Pioneering plug-in hybrid electric vehicle (PHEV) in the mainstream automotive market, focusing on electric-first driving with a gasoline range extender.
        
     
    
    
        
            Competitors:
        
        
            Primarily Nissan Leaf (BEV), Toyota Prius (Hybrid), and early adopters of electric mobility solutions.
        
     
    
    
        
            Features:
        
        
            Advanced Voltec powertrain, electric-only driving range, gasoline engine for range extension, innovative battery technology, aerodynamic design.
        
     
 
    
    
    
        
            Coverage:
        
        
            All models, All repairs A-Z
        
     
    
    
        
            Pages:
        
        
            Extensive (specific number not provided, but implied to be comprehensive for full service)
        
     
    
    
        
            Type:
        
        
            Service and Repair Manual
        
     
    
    
    
    
        
            Format:
        
        
            Digital (likely PDF, given typical sales for this type of product)
        
     
 
    
    
    
        
             Powertrain:
        
        
            1.4L DOHC I-4 (Range Extender), Electric Drive Unit (EDU), Battery Pack (Voltec System)
        
     
    
        
            Chassis:
        
        
            Suspension (Front: MacPherson Strut, Rear: Watt's Linkage), Steering (Electric Power Steering), Brakes (Front: Ventilated Disc, Rear: Solid Disc, Regenerative Braking System)
        
     
    
        
            Electrical:
        
        
            High Voltage Battery System, Charging System, 12V Electrical System, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment, Lighting, HVAC Controls
        
     
    
        
            Body & Interior:
        
        
            Body Panels, Doors, Windows, Seats, Dashboard, HVAC System, Audio System
        
     
    
        
            Hybrid/Ev Specific:
        
        
            Battery Management System (BMS), Electric Motor Controls, Regenerative Braking Integration, Charging Procedures, High Voltage Safety Protocols
        
     
    
    
        
            Maintenance:
        
        
            Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Level Checks and Top-offs, Tire Rotation and Balancing
        
     
    
        
            Diagnosis:
        
        
            Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), System Performance Checks, Electrical Circuit Testing
        
     
    
        
            Repair:
        
        
            Engine Mechanical Repairs, Transmission Service, Brake System Overhauls, Suspension Component Replacement, Electrical Component Replacement, Battery Pack Servicing (where applicable, within safety guidelines)
        
     
    
        
            Calibration & Programming:
        
        
            Module Reprogramming, Sensor Calibration, Powertrain Control Module (PCM) Initialization
        
     
    
    
        
            Depth:
        
        
            Complete Service, Including Advanced Diagnostics and Component-Level Repair
        
     
 
    
    
    
        
            Engine Type:
        
        
            1.4L DOHC 4-cylinder (Spark-Ignition, Atkinson Cycle, Ecotec family)
        
     
    
    
    
        
            Combined System Hp:
        
        
            151 hp (112 kW) - Combined output of engine and electric motors
        
     
    
        
            Engine Hp:
        
        
            84 hp (63 kW) @ 4800 rpm (when used)
        
     
    
        
            Electric Motor Hp:
        
        
            149 hp (111 kW) - Primary drive motor
        
     
    
        
            Combined System Torque:
        
        
            273 lb-ft (370 Nm) - Electric drive unit torque
        
     
    
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
    
    
        
            Coolant Type:
        
        
            Dex-Cool (GM Part No. 12346290 or equivalent)
        
     
    
    
        
            Emission Standard:
        
        
            Tier 2 Bin 5 / LEV II
        
     
 
    
    
    
        
            Type:
        
        
            Electric Drive Unit (EDU) with integrated planetary gearset
        
     
    
    
        
            Optional Transmissions:
        
        
            N/A (Single speed EDU)
        
     
    
    
        
            Gear Ratios:
        
        
            Single Ratio (e.g., 7.04:1 for electric drive)
        
     
    
        
            Transmission Fluid:
        
        
            Dexron VI Automatic Transmission Fluid (ATF)
        
     
    
        
            Drive Modes:
        
        
            Normal, Sport, Mountain, Hold, Charge
        
     
 
    
    
    
        
            Length:
        
        
            170.0 inches (4318 mm)
        
     
    
        
            Width:
        
        
            68.3 inches (1735 mm)
        
     
    
        
            Height:
        
        
            56.2 inches (1427 mm)
        
     
    
        
            Wheelbase:
        
        
            106.1 inches (2695 mm)
        
     
    
    
        
            Passenger Volume:
        
        
            86.1 cu ft (2.44 m³)
        
     
    
    
        
            Cargo Volume Rear Seats Up:
        
        
            10.6 cu ft (0.30 m³)
        
     
    
        
            Cargo Volume Rear Seats Down:
        
        
            19.4 cu ft (0.55 m³)
        
     
    
    
        
            Curb Weight:
        
        
            Approximately 3,754 lbs (1703 kg)
        
     
    
        
            Gross Vehicle Weight Rating:
        
        
            Approximately 4,598 lbs (2086 kg)
        
     
 
    
    
    
        
            NHTSA Overall Rating:
        
        
            5-Star (for specific tests, consult NHTSA for full details)
        
     
    
    
        
            ABS:
        
        
            Yes (Anti-lock Braking System)
        
     
    
        
            Traction Control:
        
        
            Yes (Traction Control System - TCS)
        
     
    
        
            Stability Control:
        
        
            Yes (Electronic Stability Control - ESC)
        
     
    
        
            Brake Assist:
        
        
            Yes (Panic Brake Assist)
        
     
    
    
        
            Airbags:
        
        
            Frontal, Side-Impact, Knee Airbags, Side Curtain Airbags
        
     
    
        
            Seatbelts:
        
        
            Three-point with pretensioners and load limiters
        
     
    
        
            Child Anchors:
        
        
            LATCH (Lower Anchors and Tethers for CHildren) System
        
     
    
    
        
            Safety Protocols:
        
        
            Extensive, including battery disconnect procedures, insulation monitoring, and high-voltage component isolation
        
     
 
    
    
    
        
            System Name:
        
        
            Chevrolet MyLink (early version)
        
     
    
        
            Features:
        
        
            Touchscreen display, AM/FM/CD/MP3 player, USB/Auxiliary input, Bluetooth connectivity, Pandora/Stitcher integration.
        
     
    
    
        
            Features:
        
        
            Park Assist (rear parking sensors), Backup Camera.
        
     
    
    
        
            Features:
        
        
            OnStar (optional, depending on trim and package).
        
     
    
    
        
            System:
        
        
            Voltec System (complex integrated system managing engine, motors, battery, and charging).
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            As per Oil Life Monitoring System (OLMS), typically around 7,500 - 10,000 miles, or when indicated by the vehicle. Refer to the manual for specific engine oil viscosity and capacity.
        
     
    
        
            Tire Rotation:
        
        
            Every 7,500 miles
        
     
    
        
            Cabin Air Filter:
        
        
            Every 20,000 - 25,000 miles
        
     
    
        
            Engine Coolant Flush:
        
        
            Initial flush at 5 years or 100,000 miles, then every 5 years or 50,000 miles thereafter (refer to manual for exact details on both systems).
        
     
    
    
        
            Engine Oil:
        
        
            SAE 0W-30 (Dexos1 or equivalent, refer to manual for specific API certification)
        
     
    
        
            Engine Oil Capacity:
        
        
            Approximately 4.2 quarts (4.0 liters) with filter
        
     
    
        
            Transmission Fluid Type:
        
        
            Dexron VI Automatic Transmission Fluid (ATF)
        
     
    
        
            Brake Fluid:
        
        
            DOT 3 or DOT 4
        
     
    
    
        
            Common Complaints:
        
        
            Battery pack degradation (over long term), occasional electronic module faults, charging system issues. The manual would detail diagnostic procedures for these.
        
     
    
        
            Software Updates:
        
        
            GM released various software updates for powertrain and battery management to improve performance and efficiency. Manual covers diagnostic and update procedures.
        
     
 
    
    
    
        
            Heritage:
        
        
            Chevrolet, a division of General Motors, has a long history in automotive innovation and engineering.
        
     
    
    
        
            Introduction:
        
        
            The 2011 Chevrolet Volt marked the introduction of GM's groundbreaking plug-in hybrid electric vehicle technology.
        
     
    
        
            Design Philosophy:
        
        
            Designed to provide extended electric-only driving range, reducing reliance on gasoline for daily commutes.
        
     
    
    
        
            Manufacturing Location:
        
        
            Detroit-Hamtramck Assembly Plant, Michigan, USA
        
     
    
        
            Production Start:
        
        
            Late 2010 for the 2011 model year