🏷️ Basic Information

Make:

Chevrolet

Model:

Volt

Year:

2016

Platform:

GM Epsilon II platform (shared with Opel Astra J, Buick Verano)

Vin Prefix:

1G2

👋 Introduction

Segment:

Extended Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Compact Sedan

Target Audience:

Environmentally conscious consumers, commuters, early adopters of electric vehicle technology

Competitors:

Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Fisker Karma

Powertrain Concept:

Series-hybrid electric drive with a small gasoline engine acting as a generator to extend range.

Unique Selling Proposition:

Provides significant electric-only range for daily commuting, with the gasoline engine offering flexibility for longer trips.

📋 Manual Details

Coverage Scope:

All Models & All Repairs A-Z, Vehicle Specific

Estimated Pages:

Approximately 2000+ pages (typical for comprehensive dealer service manuals)

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF, typically)

📖 Manual Coverage

Powertrain:

Electric Drive Unit (EDU), Extended Range Electric Vehicle (EREV) Gasoline Engine, Battery Pack, Charging System, Power Inverter, Control Modules

Chassis:

Suspension (front/rear), Steering, Brakes (including regenerative braking system), ABS, Traction Control, Stability Control

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, HVAC Controls, Lighting Systems (LED, Halogen), Power Windows, Locks, Mirrors, Audio System, Navigation

Body:

Body Panel Repair, Interior Trim, Exterior Trim, Glass Replacement, Door Mechanisms, Hatch Mechanism, Hood Latch

Maintenance:

Scheduled Maintenance, Fluid Changes (Coolant, Brake Fluid), Filter Replacements (Cabin Air), Battery Care and Service

Diagnostics:

Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Component Testing, Wiring Diagrams, Symptom-Based Troubleshooting

Repair:

Component Removal and Installation, Torque Specifications, Specialized Tool Requirements, Reassembly Procedures, Calibration Procedures

Special Procedures:

High Voltage Battery Pack Servicing, Electric Drive Unit (EDU) Diagnosis and Repair, Regenerative Braking System Calibration, Charging System Diagnosis

Depth:

Complete diagnostic, repair, and maintenance procedures for all vehicle systems, including detailed troubleshooting guides and wiring schematics.

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable for quick information retrieval

Image Resolution:

High-resolution diagrams and illustrations

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, naturally aspirated gasoline engine (range extender)

Displacement:

1.4 L (1398 cc)

Bore X Stroke:

73.4 mm x 80.6 mm

Compression Ratio:

12.2:1

Engine Control System:

Bosch Motronic (specific variant)

Combined Horsepower:

181 hp (135 kW)

Combined Torque:

273 lb-ft (370 Nm)

Electric Motor Type:

Permanent Magnet Synchronous Motor

Electric Motor Horsepower:

149 hp (111 kW)

Electric Motor Torque:

273 lb-ft (370 Nm)

Fuel Type:

Unleaded Gasoline (87 octane minimum recommended)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Tank Capacity:

9.0 gallons (34.1 L)

🔧 Transmission

Type:

Electric Drive Unit (EDU) with planetary gearset

Gear Ratios:

Single speed (specific ratios detailed in manual)

Drive Modes:

Normal, Sport, Mountain, Hold, Charge

Regenerative Braking:

Integrated, adjustable levels

📐 Dimensions

Length:

179.4 inches (4557 mm)

Width:

70.7 inches (1796 mm)

Height:

57.3 inches (1455 mm)

Wheelbase:

106.5 inches (2705 mm)

Ground Clearance:

5.5 inches (140 mm)

Passenger Volume:

83.7 cu ft (2.37 m³)

Front Headroom:

38.8 inches (985 mm)

Front Legroom:

42.2 inches (1072 mm)

Rear Headroom:

36.7 inches (932 mm)

Rear Legroom:

34.1 inches (866 mm)

Cargo Volume Behind Rear Seat:

10.6 cu ft (0.30 m³)

Cargo Volume With Rear Seat Folded:

19.4 cu ft (0.55 m³)

Curb Weight:

3,589 lbs (1628 kg) to 3,732 lbs (1693 kg) depending on trim

Gross Vehicle Weight Rating:

4,500 lbs (2041 kg)

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for 2016 model year)

IIHS Top Safety Pick:

Yes (2016 model)

ABS:

Standard 4-wheel Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Stability Control:

Standard StabiliTrak Electronic Stability Control

Driver Assistance Options:

Optional Forward Collision Alert, Lane Departure Warning

Airbags:

Dual-stage frontal, side-impact, curtain side-impact, knee airbags

Seatbelts:

3-point active front seat belts with pretensioners and load limiters, 3-point rear seat belts

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for Children)

💡 Technology Features

System:

Chevrolet MyLink infotainment system

Features:

Touchscreen display, Apple CarPlay, Android Auto (late availability/updates), Bluetooth connectivity, AM/FM/SiriusXM radio, navigation (optional)

Standard Features:

Rearview camera

Optional Features:

Forward Collision Alert, Lane Departure Warning

Onboard Connectivity:

Optional OnStar 4G LTE Wi-Fi hotspot

Charging Levels:

Level 1 (120V AC) and Level 2 (240V AC) charging capability

Charging Time Level 2:

Approximately 4.5 hours for a full charge (240V)

Type:

T-shaped Lithium-ion battery pack

Capacity Kwh:

18.4 kWh (usable capacity)

Battery Voltage:

309 V nominal

🔧 Maintenance

Oil Change Interval:

Refer to manual; typically based on oil life monitor or every 7,500-10,000 miles (gasoline engine use dependent).

Engine Air Filter:

Every 45,000 miles or as needed based on inspection.

Cabin Air Filter:

Every 15,000 miles or annually.

Brake Fluid Change:

Every 2 years or as per inspection/wear indicator.

Coolant Change:

Initial fill for life; replacement typically required at significant mileage (e.g., 100,000+ miles) or if system is serviced.

Engine Oil Type:

SAE 0W-20, API SN Certified, ILSAC GF-5 (for gasoline engine). Check manual for specific GM dexos specifications.

Engine Oil Capacity:

4.0 quarts (3.8 L) with filter change

Coolant Type:

GM DEX-COOL® 50/50 Prediluted Antifreeze/Coolant (for hybrid system and engine)

Brake Fluid Type:

DOT 3

Battery Degradation:

As with all EVs/PHEVs, long-term battery health and capacity degradation is a consideration. The manual will cover battery management system diagnostics.

Powertrain Control Module Updates:

Software updates for powertrain and battery management systems are common to optimize performance and efficiency.

Charging System Faults:

Occasional reports of issues with onboard charging components or charging port connections, addressed with diagnostic procedures in the manual.

Rear Suspension Noise:

Some owners have reported occasional rear suspension noises, which the manual would detail inspection and potential component replacement for.

📚 Vehicle History

Manufacturer:

General Motors (GM)

Chevrolet Electrification History:

Pioneering role in electric vehicles with the EV1, and continued innovation with the Volt and Bolt EV.

First Generation Introduction:

2010

Second Generation Introduction:

2016

Changes For 2016:

All-new design, improved electric range, more powerful battery, enhanced gasoline engine, revised interior, introduction of optional driver assistance features.

Manufacturing Location:

Detroit-Hamtramck Assembly Plant, Detroit, Michigan, USA

Production Years:

2010-2019

🏆 Awards & Recognition

Green Car Of The Year:

Green Car of the Year award winner (for the Volt model line in previous years, contributing to its reputation)

Epa Fuel Economy Ev Mode:

106 MPGe (miles per gallon equivalent)

Epa Fuel Economy Gas Mode:

41 MPG city / 44 MPG highway / 42 MPG combined

Electric Range Epa Estimate:

53 miles

Total Range Epa Estimate:

381 miles