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2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Year: 2004 Codes Platform: Chrysler LH Platform 👋 Introduction Market Position Target Audience: DIY mechanics and professional repair shops seeking comprehensive repair...
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Type: Car
Vendor:
Sku: 292283
2004 Chrysler 300M Concorde and Intrepid Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Intrepid
Year:
2004
Codes
Platform:
Chrysler LH Platform
👋 Introduction
Market Position
Target Audience:
DIY mechanics and professional repair shops seeking comprehensive repair information for the 2004 Chrysler 300M, Concorde, and Intrepid.
Competitive Analysis
Manual Advantage:
Provides a singular, consolidated resource for three related models from the same model year, covering a broad spectrum of repair and maintenance needs.
Key Features
Diagrams:
Includes diagrams, which are crucial for understanding component location and assembly.
Parts List:
Lists Chrysler 300M, Concorde, and Intrepid parts and pictures, aiding in identification and procurement.
Ease Of Use:
Designed for ease of use with step-by-step instructions for all skill levels.
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Transmission, Driveline, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, HVAC, Electrical Systems, Body, Restraints, Emissions Control, Audio/Video, Instrument Cluster, Lighting, Security Systems, Wipers/Washers.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but implied to be comprehensive)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed coverage of engine systems including diagnostics, maintenance, and repair procedures.
Transmission Service:
Comprehensive information on transaxle maintenance, repair, and diagnostics for automatic transmissions.
Brake Systems:
In-depth coverage of brake system components, hydraulic systems, ABS, and service procedures.
Suspension And Steering:
Detailed diagrams and procedures for suspension, steering, alignment, and related components.
Electrical And Wiring:
Extensive electrical schematics, wiring diagrams, and troubleshooting guides for all vehicle systems.
Body And Interior:
Information on body panels, bumpers, interior trim, seats, and related hardware.
Climate Control:
Detailed procedures for heating, ventilation, and air conditioning (HVAC) system diagnosis and repair.
Restraint Systems:
Coverage of airbag systems, seatbelts, and associated safety components.
Emissions Control:
Information on emissions control systems, diagnostic trouble codes (DTCs), and related components.
Fuel And Exhaust:
Detailed coverage of fuel delivery, fuel tank, injectors, and exhaust system components.
Procedures Included
Routine Maintenance:
Step-by-step instructions for oil changes, filter replacements, fluid checks, and other scheduled maintenance.
Troubleshooting:
Comprehensive diagnostic procedures and symptom-based troubleshooting guides for common issues.
Component Repair:
Detailed repair instructions for virtually every component of the vehicle, from minor adjustments to major overhauls.
Diagnostics:
Guidance on using diagnostic tools, interpreting diagnostic trouble codes (DTCs), and performing system checks.
Wiring Diagrams:
Detailed, organized, and searchable wiring diagrams for all electrical circuits.
Technical Depth
Depth:
Advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Downloadable:
YES
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & Zip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 300M:
3.5L High Output SOHC V6 (EGZ)
Engine Type Concorde Intrepid:
2.7L DOHC V6 (EER), 3.2L SOHC V6 (ECL), 3.5L SOHC V6 (EGZ)
Performance 300M
Horsepower 300M:
255 hp @ 6400 rpm (EGZ engine)
Torque 300M:
250 lb-ft @ 3900 rpm (EGZ engine)
Performance Concorde Intrepid 2.7L
Horsepower 2.7L:
200 hp @ 6400 rpm (EER engine)
Torque 2.7L:
175 lb-ft @ 4800 rpm (EER engine)
Performance Concorde Intrepid 3.2L
Horsepower 3.2L:
225 hp @ 6400 rpm (ECL engine)
Torque 3.2L:
250 lb-ft @ 4000 rpm (ECL engine)
Performance Concorde Intrepid 3.5L
Horsepower 3.5L:
235 hp @ 6000 rpm (EGZ engine, different tune than 300M)
Torque 3.5L:
245 lb-ft @ 4000 rpm (EGZ engine, different tune than 300M)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline, 87 octane minimum (check specific engine requirements in manual)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle (42LE)
Optional
Optional Transmission:
N/A for 2004 models in these specific trims.
Features
Transmission Features:
Adaptive electronic control with driver-selectable modes (e.g., AutoStick for manual gear selection on some models/trims).
📐 Dimensions
Exterior 300M
Length 300M:
Approx. 197.0 inches
Width 300M:
Approx. 73.0 inches
Height 300M:
Approx. 56.0 inches
Exterior Concorde Intrepid
Length Concorde Intrepid:
Approx. 203.7 inches
Width Concorde Intrepid:
Approx. 74.0 inches
Height Concorde Intrepid:
Approx. 56.4 inches
Weights
Curb Weight Range:
Approx. 3,500 - 3,800 lbs, varying by model and engine
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2004 models tested)
NHTSA Front Impact Passenger:
5-Star (for 2004 models tested)
IIHS Front Offset Crash Rating:
Good (for 300M and Intrepid based on testing of similar vehicles in the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, available side airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Various audio systems including AM/FM radio, CD player, and premium Infinity sound systems were available.
Navigation:
Optional factory navigation system was available on higher trims.
Driver Assistance
Cruise Control:
Standard Speed Control (Cruise Control).
Connectivity
Telematics:
Optional Uconnect or similar telematics systems might have been available, depending on specific options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first, depending on driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000 to 60,000 miles for automatic transmission fluid (ATF+4 is typical for this era Chrysler).
Coolant Flush:
Every 30,000 to 60,000 miles or 2-4 years.
Spark Plug Replacement:
Varies by engine, typically around 60,000 to 100,000 miles for platinum or iridium plugs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (check manual for specific viscosity and API service classification).
Transmission Fluid Specification:
Chrysler ATF+4 (Automatic Transmission Fluid Type 9602)
Coolant Specification:
Mopar OAT (Organic Additive Technology) or equivalent HOAT coolant (usually pink or orange color).
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts can lead to excessive vibration.
Transmission Issues:
Potential for harsh shifting or slippage if transmission fluid and filter are not maintained.
Suspension Components:
Wear in ball joints, tie rod ends, and bushings can affect handling and ride quality.
Power Steering Pump:
Leaking or noisy power steering pumps can be a concern.
Climate Control Actuators:
Failure of HVAC mode door actuators can result in incorrect air distribution.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler has a long history of producing front-wheel-drive sedans, often emphasizing comfort, space, and upscale features for their price point.
Model Evolution Lh Cars
Lh Platform Development:
The 300M, Concorde, and Intrepid are based on the Chrysler LH platform, which was developed in collaboration with Mitsubishi and later refined by Chrysler. This platform was known for its distinctive cab-forward design and comfortable ride.
Model Evolution 300M
300M Introduction:
The 300M was introduced for the 1999 model year as a more performance-oriented and luxurious successor to the Chrysler LHS, slotting above the Concorde.
Model Evolution Concorde Intrepid
Concorde Intrepid Development:
The Concorde and Intrepid were long-standing models in Chrysler's lineup, evolving through multiple generations. The 2004 models represent the final year for the Concorde and the second generation of the Intrepid.
Production
Manufacturing Location:
Bramalea, Ontario, Canada (Chrysler Canada assembly plant)
Production Years:
300M (1999-2004), Concorde (1993-2004), Intrepid (1993-2004)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The 300M was recognized by Car and Driver as one of its '10Best' lists in 1999.
Model Reputation:
These LH platform cars are often praised for their comfortable ride, spacious interiors, and distinctive styling, especially the 300M.
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