Chrysler Caravan 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2006 Codes Platform Code: RS Chassis Code: NS 👋 Introduction Market Position Vehicle Segment: Mid-size minivan, family vehicle Competitive Analysis Key...

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Type: Car

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Sku: 26454

Tags: 2006 Car Caravan Chrysler Marine Misc Outboard Engines

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Caravan

Year:

Codes

Platform Code:

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size minivan, family vehicle

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar, Mazda MPV

Key Features

Vehicle Strengths:

Spacious interior, versatile seating, comfortable ride, affordable price point

Manual Value Proposition

Benefit To Owner:

Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, repair, and maintenance, reducing labor costs and improving vehicle longevity.

📋 Manual Details

Coverage Areas

Coverage Type:

Complete Factory Service Repair

Model Variants Covered:

All trim levels and configurations of the 2006 Chrysler Caravan

Page Count

Estimated Page Count:

Hundreds of pages (actual count may vary based on printer settings)

Manual Type

Manual Format:

PDF Download

Manual Category:

Service and Repair Manual

Language

Language:

English

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine diagnosis, repair, overhaul, timing, lubrication, cooling systems

Engine Performance:

Fuel system, ignition system, emissions control, turbocharging (if applicable)

Transmission Drivetrain:

Automatic transmission (41TE/42LE variants), manual transmission (if offered), differentials, axles, CV joints

Brakes:

Hydraulic system, power assist, Anti-lock Braking System (ABS), disc and drum brake service, parking brake

Suspension Steering:

Front and rear suspension, steering gear, power steering system, wheel alignment

Electrical Lighting:

Battery, charging system, starting system, lighting system, interior/exterior lights, fuses, relays

Body Interior:

Body panels, doors, windows, seats, interior trim, body repair, rust prevention

HVAC:

Heating, ventilation, air conditioning system diagnosis and repair

Restraints:

Airbag system (SRS), seat belts

Diagnostic Troubleshooting:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, diagnostic procedures

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt and hose inspection

Repair Procedures:

Component removal and installation, internal engine repair, transmission overhaul, brake component replacement, suspension and steering linkage repair

Troubleshooting Guidelines:

System-specific troubleshooting trees, diagnostic flowcharts, common problem diagnosis

Electrical Diagnostics:

Wiring diagrams, component testing, circuit diagnosis

Torque Specifications:

Precise torque values for all critical fasteners

Technical Depth

Depth Of Information:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Diagnostic Tools:

Information on using diagnostic scan tools and specialized equipment

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Recommendation:

Print and bind for easy workshop use

Paper Type

Recommended Paper Type:

Standard printer paper for digital use, heavier stock for printed copies

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

3.3L V6 SOHC MPI

Displacement:

3.3 Liters (3301 cc)

Bore X Stroke:

3.50 x 3.57 inches (89.0 x 90.7 mm)

Compression Ratio:

9.0:1

Horsepower:

180 hp @ 5000 rpm

Torque:

210 lb-ft @ 3400 rpm

Performance

Fuel Type:

Unleaded gasoline

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Recommended Octane:

Ignition System

Ignition Type:

Distributorless Ignition System (DIS)

Cooling System

Coolant Type:

Chrysler Long Life OAT (Orange) Coolant

Coolant Capacity:

Approx. 12.0 Quarts (11.4 Liters)

Lubrication System

Engine Oil Type:

SAE 5W-30 Synthetic Blend

Engine Oil Capacity:

4.0 Quarts (3.8 Liters) with filter change

Oil Filter Part Number:

Mopar MO-899 or equivalent

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle

Transmission Model:

41TE / 42LE

Features

Transmission Fluid Type:

ATF+4 (Chrysler)

Transmission Fluid Capacity:

Approx. 9.0 Quarts (8.5 Liters)

Torque Converter Lockup:

Electronically controlled

📐 Dimensions

Exterior

Length:

191.1 inches

Width:

72.0 inches

Height:

67.4 inches

Wheelbase:

119.3 inches

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 29.0 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 79.1 cu ft

Cargo Volume Max:

Approx. 140.0 cu ft

Weights

Curb Weight:

Approx. 4,100 - 4,300 lbs

Gross Vehicle Weight Rating Gvw:

Approx. 5,700 lbs

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

5 Stars

NHTSA Front Passenger Impact:

5 Stars

NHTSA Side Driver Impact:

5 Stars

NHTSA Side Rear Passenger Impact:

4 Stars

IIHS Front Offset Crash Rating:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Driver and front passenger airbags, available side curtain airbags

Seatbelts:

3-point seat belts for all seating positions, front seat pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Infinity Premium Audio System

Rear Seat Entertainment:

Optional rear-seat entertainment system with DVD player

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Power Outlets:

12V power outlets

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations)

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (refer to manual, often serviced with filter)

Coolant Flush Interval:

Every 50,000-100,000 miles or 5 years (refer to manual)

Spark Plug Replacement Interval:

Approx. 100,000 miles (if original type)

Fluid Specifications

Power Steering Fluid:

ATF+4 (Chrysler)

Brake Fluid:

DOT 3

Windshield Washer Fluid:

Automotive Washer Fluid

Known Issues

Common Problem 1:

Transmission solenoid issues (slipping, harsh shifting)

Common Problem 2:

CV joint wear and failure

Common Problem 3:

Rear evaporator core leaks (in vehicles with dual-zone climate control)

Common Problem 4:

Power window motor failures

Common Problem 5:

Alternator failure

📚 Vehicle History

Brand Heritage

Chrysler Minivan Legacy:

Chrysler is credited with inventing the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983.

Model Evolution

Caravan Generation:

Fourth Generation (2001-2007), specifically the 2006 model year is part of this generation, a facelifted version.

Production

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (discontinued prior to 2006 for St. Louis)

Production Years

Model Production Span:

1984-2007 (for the Caravan nameplate in North America, though variants continued longer globally)

🏆 Awards & Recognition

Recognitions

Automotive Journalist Recognition:

The 2006 Caravan, as part of the RS platform, was generally well-regarded for its value and practicality, though often criticized for interior material quality compared to key competitors.

Ratings

Consumer Reports Rating Context:

Consumer Reports ratings for this model year often varied, with some areas receiving average scores and others below average, particularly concerning predicted reliability.