Vehicle Segment:
Mid-size Minivan
Target Audience:
Families, fleet operators, DIY mechanics, professional technicians
Key Competitors:
Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Venture/Uplander, Nissan Quest
Vehicle Attributes:
Spacious interior, versatile seating configurations, family-oriented features, practical cargo space
Manual Value Proposition:
Provides detailed, accurate, and official factory procedures for maintaining and repairing the Chrysler Caravan, empowering owners and technicians to perform work correctly and efficiently.
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension, Steering, Brakes, Wheels and Tires
Electrical:
Ignition, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Supplemental Restraint System (SRS)
Body:
Interior and Exterior Body Panels, Doors, Windows, Seats, HVAC System
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom analysis, electrical schematics
Repair:
Component removal and installation, adjustments, calibrations, seal and gasket replacement, internal engine and transmission repairs
Technical Information:
Torque specifications, clearances, alignment procedures, wiring diagrams, exploded views
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures
Detail Level:
Includes step-by-step instructions, diagrams, and technical service bulletins (TSBs) relevant to the covered years
Searchability:
Likely searchable text, common for factory PDF manuals
Printability:
Designed for printing, allowing users to print specific sections or the entire manual
Binding Type:
N/A (Downloadable PDF, user dependent for physical binding)
Paper Type:
N/A (Downloadable PDF, user dependent for physical printing)
Engine Code Common:
3.3L V6 (EGA)
Engine Description:
3.3 Liter OHV V6
Bore X Stroke:
3.92 in x 3.57 in (99.5 mm x 90.7 mm)
Displacement:
3.342 cc (203.9 cubic inches)
Horsepower 3.3L:
Approx. 180 hp @ 5000 rpm (varies slightly by year/trim)
Torque 3.3L:
Approx. 205 lb-ft @ 4000 rpm (varies slightly by year/trim)
Optional Engine:
3.8L V6 (L32)
Engine Description 3.8L:
3.8 Liter OHV V6
Displacement 3.8L:
3.778 cc (230.5 cubic inches)
Horsepower 3.8L:
Approx. 200 hp @ 5000 rpm (varies slightly by year/trim)
Torque 3.8L:
Approx. 230 lb-ft @ 4000 rpm (varies slightly by year/trim)
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 20 gallons (75.7 liters)
Coolant Type:
Chrysler specified HOAT (Hybrid Organic Acid Technology) coolant (e.g., Mopar Antifreeze/Coolant 5/100)
Ignition Type:
Distributorless Ignition System (DIS) with individual ignition coils
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model Common:
41TE / 42LE
Gear Ratios 41Te:
Detailed ratios available within the manual
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid +4) or equivalent (Mopar P/N 05013457GA)
Drive Wheels:
Front-Wheel Drive (FWD)
Manual Control Options:
Tiptronic-style shift control (on some models/trims)
Length:
Approx. 189.4 inches (4811 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 67.5 inches (1715 mm)
Wheelbase:
Approx. 112.1 inches (2847 mm)
Cargo Volume Behind 1St Row:
Approx. 140.5 cubic feet (3979 liters)
Cargo Volume Behind 2Nd Row:
Approx. 77.0 cubic feet (2180 liters)
Cargo Volume Behind 3Rd Row:
Approx. 19.9 cubic feet (563 liters)
Curb Weight:
Approx. 4000-4300 lbs (1814-1950 kg), varies by configuration
NHTSA Front Impact Driver:
5-star (2005-2007 models, often)
NHTSA Front Impact Passenger:
5-star (2005-2007 models, often)
NHTSA Side Impact Front Seat:
4-star (2005-2007 models, often)
NHTSA Side Impact Rear Seat:
4-star (2005-2007 models, often)
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (Traction Control System - TCS)
Airbags:
Driver and front passenger airbags, optional side airbags
Srs:
Supplemental Restraint System (SRS)
Seat Belts:
3-point seat belts with pretensioners
Audio System:
Standard AM/FM stereo, optional CD player, premium audio systems with multiple speakers.
Rear Seat Entertainment:
Optional rear-seat video entertainment system (RSES) with VHS or DVD player and screens.
Cruise Control:
Standard cruise control
Parking Assist:
Optional rear park assist sensors.
Connectivity Features:
Limited by modern standards; primarily focused on audio input and charging.
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,070 km) or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Approx. 15,000-30,000 miles (24,140-48,280 km), or as needed based on inspection.
Cabin Air Filter Replacement:
Approx. 12,000-15,000 miles (19,310-24,140 km) or annually.
Transmission Fluid Change:
Typically every 30,000-60,000 miles (48,280-96,560 km), especially with ATF+4.
Engine Oil Viscosity:
SAE 5W-30 (refer to owner's manual for specific approval)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change for 3.3L V6
Power Steering Fluid:
ATF+4 or specific Mopar power steering fluid
Common Wear Items:
CV joints, wheel bearings, tie rod ends, ball joints, exhaust components, brake pads/rotors.
Engine Specific Concerns:
Potential for intake manifold gasket leaks, occasional ignition coil failure.
Transmission Specific Concerns:
Known for potential failure of the torque converter clutch solenoid or internal seals on the 41TE/42LE, particularly with deferred maintenance.
Electrical Concerns:
Intermittent issues with power windows/locks, instrument cluster problems, and faulty ambient temperature sensors.
HVAC Concerns:
Blend door actuator failures, blower motor resistor issues.
Brand:
Chrysler (part of DaimlerChrysler during this period)
Generation:
Second Generation (NS) - Facelifted version
Generation Years:
1996-2007 (though the 2001-2007 are considered the facelifted/'grand' Caravan era)
Key Changes 2005 Facelift:
Updated front and rear styling, revised interior, potentially new features and powertrain refinements.
Production Period:
1984–2007 (Dodge Caravan/Plymouth Voyager/Chrysler Voyager/Town & Country)
Production Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Initial Launch Awards:
The original Caravan platform (and its Dodge/Plymouth siblings) were instrumental in creating the minivan segment and received numerous accolades in their early years.
Specific Awards 2005 2007:
While specific awards for the 2005-2007 model years are not as prominent as earlier generations, the Caravan consistently ranked as a value-oriented and family-friendly option in its class.
Consumer Reports Ratings:
Ratings varied by year and specific model, often citing average to below-average reliability for this generation, with certain powertrain components and electrical systems being points of concern. The manual is crucial for addressing these potential issues.
