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Manual Coverage
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Systems Covered
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Engine Service:
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Complete service, repair, and overhaul procedures
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Transmission Service:
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Service, repair, and diagnostics for automatic transmissions
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Brake System:
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Inspection, repair, and service of hydraulic and parking brake systems
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Electrical System:
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Comprehensive coverage including wiring diagrams, component testing, and diagnostics
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Suspension Steering:
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Service and repair of front and rear suspension, steering linkage, and power steering
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Cooling Fuel Emission:
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Cooling system maintenance, fuel injection operation, and emissions control systems
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HVAC:
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Service and repair of heating, ventilation, and air conditioning systems
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Chassis Body:
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Body panel repair, structural integrity, and chassis components
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Restraint System:
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Service and diagnostics for airbags and seatbelt systems
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Interior Components:
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Trim, upholstery, and interior component removal/installation
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Drive Axles Differential:
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Service and repair of drive shafts, CV joints, and differential assemblies
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Procedures Included
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General Maintenance:
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Routine inspections, fluid changes, filter replacements, and lubrication
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Troubleshooting:
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Diagnostic procedures, symptom analysis, and fault isolation guides
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Repair Procedures:
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Step-by-step instructions for all major mechanical and electrical repairs
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Rebuilding:
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Comprehensive instructions for engine and transmission rebuilding
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Restoration:
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Detailed guidance for restoring vehicle components and systems
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Diagnostics:
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Advanced diagnostic techniques for all vehicle systems
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Technical Depth
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Depth:
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Factory-level technical detail, suitable for professional technicians and serious DIYers
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type.
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Coolant Flush Interval:
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Every 30,000 miles (48,000 km) or 2 years.
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Spark Plug Replacement 2.0L:
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Approximately 60,000-100,000 miles (96,000-160,000 km) for platinum-tipped plugs.
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Spark Plug Replacement 2.5L V6:
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Approximately 60,000-100,000 miles (96,000-160,000 km) for platinum-tipped plugs.
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Fluid Specifications
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Engine Oil Specification:
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SAE 5W-30 (API Service SG/SH or higher)
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Coolant Type:
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Chrysler Formula I or equivalent (Ethylene Glycol based, typically a 50/50 mix with distilled water)
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Brake Fluid Type:
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DOT 3
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Known Issues
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Common Issue Head Gasket:
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Some models may experience head gasket issues, particularly the 2.5L V6.
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Common Issue Transmission Harshness:
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Automatic transmission can exhibit harsh shifting or slipping if fluid and filter are not maintained.
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Common Issue Electrical Connectors:
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Corrosion or loose connections in electrical harnesses can lead to intermittent faults.
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Common Issue Suspension Wear:
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Worn ball joints, tie rod ends, and strut mounts are common due to age and mileage.
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