Chrysler Crossfire 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2005 Codes Chassis Code: ZHC Platform: R170 Mercedes-Benz SLK 👋 Introduction Market Position Positioning: Sporty rear-wheel-drive coupe and roadster, positioned as...

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Tags: 2005 Car Cars Chrysler Crossfire Featured

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Crossfire

Year:

Codes

Chassis Code:

Platform:

R170 Mercedes-Benz SLK

👋 Introduction

Market Position

Positioning:

Sporty rear-wheel-drive coupe and roadster, positioned as a distinctive alternative in the luxury sports car segment.

Competitive Analysis

Competitors:

BMW Z4, Mercedes-Benz SLK-Class (shares platform), Porsche Boxster, Audi TT.

Key Features

Design Origin:

Engine Placement:

Front-engine, Rear-wheel drive layout for balanced weight distribution.

Body Styles:

Coupe and Roadster (Convertible).

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service Repair and Maintenance

Secondary Coverage:

Diagnostics, Wiring Diagrams, Troubleshooting

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as comprehensive)

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

2.7L V6 (M112 E27) Supercharged, 3.2L V6 (M112 E32) AMG Supercharged

Transmission:

5-Speed Automatic (Mercedes-Benz 722.6 '5G-Tronic')

Drivetrain:

Rear-Wheel Drive (RWD)

Suspension:

Front: Independent, Multi-link; Rear: Independent, Multi-link

Brakes:

Front: Ventilated Discs; Rear: Solid Discs (ABS, EBD, BAS)

Steering:

Hydraulic Power Assisted Rack and Pinion

Electrical System:

Comprehensive including wiring diagrams, ECUs, sensors, lighting, and accessories

Body And Frame:

Body panels, chassis, doors, windows, convertible top (if applicable), interior trim

HVAC:

Heating, Ventilation, and Air Conditioning system

Fuel System:

Fuel tank, pump, lines, injectors, fuel pressure regulator

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks

Repair:

Engine overhaul, transmission repair, suspension component replacement, brake service, electrical component repair

Diagnostics:

Fault code interpretation, symptom-based troubleshooting, component testing

Troubleshooting:

Step-by-step guides for identifying and resolving common and uncommon issues

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Rebuild:

Comprehensive instructions for engine and transmission rebuilds

Technical Depth

Depth:

Professional Technician Level, suitable for advanced DIY enthusiasts

Detail Level:

Includes detailed sub-steps, notes, cautions, and warnings

📊 Manual Specifications

File Format

File Type:

Software Requirements:

Adobe PDF Reader, WinRAR (for extraction if compressed)

Compatibility:

All Windows Versions, Mac OS

Print Quality

Printability:

Full Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type Standard:

2.7L V6 Supercharged

Engine Code Standard:

M112 E27 ML

Horsepower Standard:

215 hp @ 5000 rpm

Torque Standard:

260 lb-ft @ 3500 rpm

Performance

Engine Type Amg:

3.2L V6 Supercharged (AMG)

Engine Code Amg:

M112 E32 ML

Horsepower Amg:

320 hp @ 6000 rpm

Torque Amg:

330 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI) with Supercharger

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Engine Design

Cylinder Configuration:

Displacement Standard:

2.7 Liters (2700 cc)

Displacement Amg:

3.2 Liters (3199 cc)

Bore X Stroke Standard:

89.6 mm x 73.5 mm (approximate)

Bore X Stroke Amg:

89.9 mm x 84 mm (approximate)

Valvetrain:

24 Valves, SOHC (3 valves per cylinder, 2 intake, 1 exhaust) with variable valve timing (Intake)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (Mercedes-Benz 722.6 '5G-Tronic')

Transmission Control:

Electronic Control Unit (ECU)

Optional

Optional Transmission:

None (5-speed automatic was standard across the range for 2005)

Features

Shift Modes:

Comfort (C) and Sport (S) modes

Transmission Fluid Type:

MB 236.10 (e.g., Pentosin ATF1 or equivalent)

Transmission Fluid Capacity:

Approximately 8.0 liters (16.8 US pints) for a complete change (check manual for exact capacity).

📐 Dimensions

Exterior

Length Coupe:

4485 mm (176.6 inches)

Width Coupe:

1760 mm (69.3 inches)

Height Coupe:

1330 mm (52.4 inches)

Wheelbase Coupe:

2652 mm (104.4 inches)

Length Roadster:

4490 mm (176.8 inches)

Width Roadster:

1760 mm (69.3 inches)

Height Roadster:

1334 mm (52.5 inches)

Wheelbase Roadster:

2652 mm (104.4 inches)

Weights

Curb Weight Standard:

Approximately 1510 kg (3330 lbs) for Coupe

Curb Weight Amg:

Approximately 1550 kg (3417 lbs) for Coupe

Gross Vehicle Weight Rating:

Varies by model and configuration (refer to manual for specific values)

Cargo

Trunk Volume Coupe:

Approximately 270 liters (9.5 cubic feet)

Trunk Volume Roadster:

Approximately 160 liters (5.6 cubic feet) with top up, less with top down.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Good (for Coupe, based on SLK-Class testing)

IIHS Side Impact:

Good (for Coupe, based on SLK-Class testing)

Active Features

Standard Anti-lock Braking System

Standard Electronic Stability Program (ESP)

Standard Electronic Brake-force Distribution

Standard Brake Assist System

Passive Features

Airbags Front:

Standard Driver and Passenger Frontal Airbags

Airbags Side:

Optional or Standard Side Airbags (depending on trim/market)

Rollover Protection:

Automatic Pop-up Roll Bars (Standard on Roadster)

Seatbelts:

Three-point Inertia-reel Seatbelts with pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Chrysler's basic infotainment system for the era, typically featuring an AM/FM stereo with CD player. Optional Infinity sound system.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Driver Assistance Features:

ABS, ESP, EBD, BAS were standard safety technologies. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist were offered.

Connectivity

Connectivity Features:

Basic connectivity options, likely including a 12V power outlet. No USB or Bluetooth connectivity as standard from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first, under normal driving conditions. Refer to manual for severe conditions.

Air Filter Replacement:

Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km), or as needed based on driving environment.

Cabin Air Filter Replacement:

Recommended annually or every 12,000-15,000 miles (19,000-24,000 km).

Spark Plug Replacement:

Typically at 100,000 miles (160,000 km) for platinum-tipped plugs, as per Mercedes-Benz recommendations for M112 engines.

Fluid Specifications

Engine Oil Type:

SAE 0W-40 or 5W-40 Synthetic Engine Oil meeting MB-Approval 229.5 or 229.3 specification.

Engine Oil Capacity:

Approximately 8.0 liters (8.5 US quarts) with filter change (refer to manual for exact capacity).

Coolant Type:

MB-Approved Antifreeze/Coolant (e.g., G05 or similar) mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4, meeting FMVSS 116 standards.

Power Steering Fluid Type:

Pentosin CHF 11S or equivalent (MB-Approval 343.0).

Known Issues

Common Issues 1:

Supercharger clutch failure (on 2.7L engine), leading to loss of boost.

Common Issues 2:

HVAC blower motor resistor failure, causing intermittent or non-functional fan speeds.

Common Issues 3:

Water ingress into the convertible top mechanism (Roadster models).

Common Issues 4:

Check engine light due to various sensor issues (e.g., camshaft position sensor, MAF sensor).

Common Issues 5:

Sagging headliner in coupe models.

Common Issues 6:

Wear on suspension components (e.g., control arm bushings) due to shared Mercedes-Benz components.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Chrysler, an American automobile manufacturer with a long history of producing iconic vehicles, including sports cars.

Model Evolution

Model Launch:

Introduced for the 2004 model year.

Platform Origin:

Based on the Mercedes-Benz R170 SLK platform, featuring shared components and engineering.

Design Collaboration:

A collaboration between Chrysler and Mercedes-Benz, designed at Chrysler's design studios in Auburn Hills, Michigan, and engineered in Germany.

Production

Production Location:

Karmann plant in Osnabrück, Germany.

Production Years:

2004-2008

🏆 Awards & Recognition

Recognitions

Design Awards:

Often praised for its unique styling and sporty proportions, though market reception was mixed.

Performance Ratings:

The Crossfire SRT-6 variant, in particular, received positive reviews for its powerful performance.