Chrysler Crossfire 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Codes Platform Code: R170 (Mercedes-Benz SLK) 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Roadster Development Basis: Based...

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Type: Car

Vendor:

Sku: 90258

Tags: 2004 Car Cars Chrysler Crossfire

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Crossfire

Year:

Codes

Platform Code:

R170 (Mercedes-Benz SLK)

👋 Introduction

Market Position

Vehicle Segment:

Compact Sports Car / Roadster

Development Basis:

Based on the Mercedes-Benz R170 SLK platform.

Competitive Analysis

Key Competitors 2004:

Mazda RX-8, Porsche Boxster (entry-level), Nissan 350Z, BMW Z4.

Key Features

Design Language:

Distinctive 'waterfall' grille, aggressive styling, long hood, short deck.

Powertrain Source:

Developed in conjunction with DaimlerChrysler (Mercedes-Benz technology).

Manual Benefit

Cost Savings:

Enables DIY repairs, saving on mechanic labor costs.

Knowledge Acquisition:

Provides in-depth understanding of vehicle systems for informed decision-making.

Convenience:

Instant PDF download for anytime, anywhere access.

📋 Manual Details

Coverage Areas

Primary Coverage:

All Service and Repair

Page Count

Estimated Page Count:

Highly Comprehensive (typical for full service manuals, often 1500+ pages)

Manual Type

Type:

Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Electrical System:

Included

Wiring Diagrams:

Included

Suspension:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Engine Control System:

Included

Chassis Body:

Included

Restraint System:

Included

Axle:

Included

General Maintenance:

Included

Troubleshooting:

Included

Periodic Lubrication:

Included

Procedures Included

Disassembly Reassembly:

Covered extensively

Repair Procedures:

Covered extensively

Service Procedures:

Covered extensively

Maintenance Procedures:

Covered extensively

Refurbishment Renovation:

Covered

Diagnostic Procedures:

Covered

Technical Depth

Depth Of Information:

Comprehensive: from basic maintenance to advanced diagnostics and complete rebuilds.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all Windows and Mac versions.

Software Requirements:

Adobe PDF Reader and WinZip required.

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.0L Supercharged Inline-4 (M111 EVO)

Displacement:

1998 cc (2.0 Liters)

Aspiration:

Supercharged

Performance

Horsepower:

175 hp @ 5500 rpm (approx.)

Torque:

200 lb-ft @ 3000 rpm (approx.)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Management

Engine Control Unit:

Siemens or Bosch ECU (specifics vary)

🔧 Transmission

Standard

Type:

6-speed Manual Transmission

Optional

Type:

5-speed Automatic Transmission (with Touchshift)

Features

Automatic Gear Ratios:

Detailed in manual, typically optimized for performance.

Fluid Specifications

Automatic Transmission Fluid:

Refer to manual for specific MB-Approved fluid (e.g., MB 236.10 or similar).

📐 Dimensions

Exterior

Length:

167.7 inches (4259 mm)

Width:

69.5 inches (1765 mm)

Height:

51.6 inches (1311 mm)

Wheelbase:

97.2 inches (2469 mm)

Weights

Curb Weight:

Approximately 3170 lbs (1438 kg) for manual, 3247 lbs (1473 kg) for automatic.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not widely published for this model year as a Chrysler, but platform based on Mercedes-Benz R170.

Active Features

Traction Control:

Standard (ASR - Acceleration Slip Regulation)

Electronic Stability Control:

Standard (ESP - Electronic Stability Program)

Antilock Braking System:

Standard (ABS)

Passive Features

Airbags:

Driver, Passenger, Side-Impact (deployment specifics covered in manual)

Rollover Protection:

Pop-up Roll Bars (behind headrests)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system.

Navigation:

Optional factory navigation system was available.

Driver Assistance

Cruise Control:

Standard

Tire Pressure Monitoring:

Optional

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions may exist.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500-10,000 miles or 12 months, whichever comes first (consult manual for exact interval).

Transmission Fluid Change:

Every 40,000-60,000 miles for automatic, or as per severe service schedule. Manual clutch fluid inspection is key.

Coolant Flush Interval:

Every 30,000-50,000 miles or 2-3 years (using appropriate coolant).

Fluid Specifications

Engine Oil Specification:

Refer to manual: Likely SAE 0W-40 or 5W-40 synthetic (MB 229.5 or equivalent).

Coolant Specification:

Refer to manual: Likely MB 325.0 or an equivalent G05/G48 coolant.

Brake Fluid Specification:

DOT 3 or DOT 4 (consult manual for specific requirement and replacement interval).

Power Steering Fluid:

Refer to manual for specification (often a specific hydraulic fluid).

Known Issues

Common Wear Items:

Suspension bushings, wheel bearings, certain electrical connectors, clutch wear (manual).

Supercharger Belt:

Regular inspection and replacement of the supercharger drive belt is recommended.

Climate Control Actuators:

Can sometimes fail, leading to HVAC system issues.

📚 Vehicle History

Brand Heritage

Chrysler Brand Identity:

American automaker with a history of diverse vehicle offerings, including performance and luxury segments.

Model Evolution

Crossfire Concept:

Originally conceived as a Chrysler concept car, then developed and produced in partnership with Mercedes-Benz.

Platform Sharing:

Utilizes the Mercedes-Benz R170 SLK platform and many components.

Production

Production Period:

2003-2008

Manufacturing Location:

Karmann factory in Osnabrück, Germany

🏆 Awards & Recognition

Recognitions

Design Acclaim:

Often praised for its unique styling and German engineering roots.