The 2004 Chrysler Crossfire is a distinctive compact sports car and roadster, built upon the Mercedes-Benz R170 SLK platform. It features aggressive styling with a notable 'waterfall' grille, a long hood, and a short deck, reflecting its German engineering heritage developed in conjunction with DaimlerChrysler. Powered by a 2.0-liter supercharged inline-4 engine producing approximately 175 horsepower and 200 lb-ft of torque, the Crossfire offered a compelling blend of performance and unique design, positioning it against competitors like the Mazda RX-8 and Nissan 350Z. Its standard safety features included traction control, electronic stability control, ABS, and pop-up roll bars, contributing to its confident driving dynamics.
This comprehensive service manual provides all necessary information for the maintenance and repair of your 2004 Chrysler Crossfire. Covering all service and repair aspects, it delves into detailed procedures for engine, transmission, brake, electrical, suspension, steering, cooling, fuel, emission, and chassis systems, including extensive disassembly, reassembly, and diagnostic procedures. With over 1500 pages of content in English, this manual is designed to empower owners and technicians alike, enabling them to perform routine maintenance, complex repairs, and troubleshooting, ultimately saving time and costs while ensuring the longevity and optimal performance of the vehicle.
๐ท๏ธ Basic Information
Platform Code:
R170 (Mercedes-Benz SLK)
Vehicle Segment:
Compact Sports Car / Roadster
Development Basis:
Based on the Mercedes-Benz R170 SLK platform.
Key Competitors 2004:
Mazda RX-8, Porsche Boxster (entry-level), Nissan 350Z, BMW Z4.
Design Language:
Distinctive 'waterfall' grille, aggressive styling, long hood, short deck.
Powertrain Source:
Developed in conjunction with DaimlerChrysler (Mercedes-Benz technology).
Cost Savings:
Enables DIY repairs, saving on mechanic labor costs.
Knowledge Acquisition:
Provides in-depth understanding of vehicle systems for informed decision-making.
Convenience:
Instant PDF download for anytime, anywhere access.
Primary Coverage:
All Service and Repair
Estimated Page Count:
Highly Comprehensive (typical for full service manuals, often 1500+ pages)
Type:
Service Manual / Workshop Manual / Repair Manual
Engine Service Repair:
Included
Transmission Service Repair:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Engine Control System:
Included
Restraint System:
Included
General Maintenance:
Included
Troubleshooting:
Included
Periodic Lubrication:
Included
Disassembly Reassembly:
Covered extensively
Repair Procedures:
Covered extensively
Service Procedures:
Covered extensively
Maintenance Procedures:
Covered extensively
Refurbishment Renovation:
Covered
Diagnostic Procedures:
Covered
Depth Of Information:
Comprehensive: from basic maintenance to advanced diagnostics and complete rebuilds.
๐ Manual Specifications
Compatibility:
Compatible with all Windows and Mac versions.
Software Requirements:
Adobe PDF Reader and WinZip required.
Binding:
N/A (Digital PDF)
Paper Quality:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Engine Code:
2.0L Supercharged Inline-4 (M111 EVO)
Displacement:
1998 cc (2.0 Liters)
Horsepower:
175 hp @ 5500 rpm (approx.)
Torque:
200 lb-ft @ 3000 rpm (approx.)
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Control Unit:
Siemens or Bosch ECU (specifics vary)
Type:
6-speed Manual Transmission
Type:
5-speed Automatic Transmission (with Touchshift)
Automatic Gear Ratios:
Detailed in manual, typically optimized for performance.
Automatic Transmission Fluid:
Refer to manual for specific MB-Approved fluid (e.g., MB 236.10 or similar).
Length:
167.7 inches (4259 mm)
Width:
69.5 inches (1765 mm)
Height:
51.6 inches (1311 mm)
Wheelbase:
97.2 inches (2469 mm)
Curb Weight:
Approximately 3170 lbs (1438 kg) for manual, 3247 lbs (1473 kg) for automatic.
NHTSA Ratings:
Not widely published for this model year as a Chrysler, but platform based on Mercedes-Benz R170.
Traction Control:
Standard (ASR - Acceleration Slip Regulation)
Electronic Stability Control:
Standard (ESP - Electronic Stability Program)
Antilock Braking System:
Standard (ABS)
Airbags:
Driver, Passenger, Side-Impact (deployment specifics covered in manual)
Rollover Protection:
Pop-up Roll Bars (behind headrests)
Audio System:
Factory AM/FM/CD player with optional premium sound system.
Navigation:
Optional factory navigation system was available.
Tire Pressure Monitoring:
Optional
Auxiliary Input:
Not standard, aftermarket solutions may exist.
Oil Change Interval:
Typically 7,500-10,000 miles or 12 months, whichever comes first (consult manual for exact interval).
Transmission Fluid Change:
Every 40,000-60,000 miles for automatic, or as per severe service schedule. Manual clutch fluid inspection is key.
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years (using appropriate coolant).
Engine Oil Specification:
Refer to manual: Likely SAE 0W-40 or 5W-40 synthetic (MB 229.5 or equivalent).
Coolant Specification:
Refer to manual: Likely MB 325.0 or an equivalent G05/G48 coolant.
Brake Fluid Specification:
DOT 3 or DOT 4 (consult manual for specific requirement and replacement interval).
Power Steering Fluid:
Refer to manual for specification (often a specific hydraulic fluid).
Common Wear Items:
Suspension bushings, wheel bearings, certain electrical connectors, clutch wear (manual).
Supercharger Belt:
Regular inspection and replacement of the supercharger drive belt is recommended.
Climate Control Actuators:
Can sometimes fail, leading to HVAC system issues.
Chrysler Brand Identity:
American automaker with a history of diverse vehicle offerings, including performance and luxury segments.
Crossfire Concept:
Originally conceived as a Chrysler concept car, then developed and produced in partnership with Mercedes-Benz.
Platform Sharing:
Utilizes the Mercedes-Benz R170 SLK platform and many components.
Production Period:
2003-2008
Manufacturing Location:
Karmann factory in Osnabrรผck, Germany
๐ Awards & Recognition
Design Acclaim:
Often praised for its unique styling and German engineering roots.
