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Chrysler Crossfire 2004 Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Codes Vehicle Platform: R170 (Mercedes-Benz SLK platform) Generation Generation: First Generation (XK) ๐Ÿ‘‹ Introduction Market Position Niche: Performance-oriented two-seater sports...
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Type: Car
Vendor:
Sku: 402045
Chrysler Crossfire 2004 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Year:
2004
Codes
Vehicle Platform:
R170 (Mercedes-Benz SLK platform)
Generation
Generation:
First Generation (XK)
๐Ÿ‘‹ Introduction
Market Position
Niche:
Performance-oriented two-seater sports coupe/roadster, sharing significant components with Mercedes-Benz.
Competitive Analysis
Competitors 2004:
Porsche Boxster, BMW Z4, Audi TT, Nissan 350Z.
Key Features
Design Origin:
Designed by DaimlerChrysler, based on Mercedes-Benz R170 SLK platform.
Engine Type:
Naturally aspirated V6
Body Styles:
Coupe and Roadster
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive maintenance, diagnostics, repair, and technical specifications for the 2004 Chrysler Crossfire.
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service:
Complete engine diagnostics, repair, overhaul, and component testing.
Transmission Service:
Automatic transmission (5G-TRONIC 722.6) service, diagnosis, and repair.
Drivetrain Service:
Rear-wheel drive system, differential, driveshafts, and axle components.
Suspension Steering:
Front and rear suspension systems, steering gear, power steering.
Braking System:
Hydraulic brake system, ABS, EBD, brake disc and pad replacement, bleeding procedures.
Electrical System:
Complete electrical system, battery, charging system, starter, lighting, power accessories, fuse box diagrams, wiring schematics.
Climate Control:
HVAC system diagnosis and repair, A/C refrigerant handling.
Body Interior:
Body panel removal and installation, interior trim, seats, doors, locks, windows.
Body Exterior:
Bumpers, fenders, hood, trunk lid, mirrors, exterior lighting, glass replacement.
Diagnostics Troubleshooting:
Extensive troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for all major systems.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, spark plug service, belt replacement.
Repair Procedures:
Step-by-step repair instructions for mechanical and electrical components.
Disassembly Assembly:
Detailed procedures for removing and reinstalling various vehicle components.
Diagnostic Testing:
Methods for testing sensors, actuators, and control modules.
Electrical Troubleshooting:
Wiring diagrams, circuit testing, and diagnosis of electrical faults.
Collision Repair:
Information related to collision repair, including structural repair guidelines and component replacement.
Painting Finishing:
Guidelines for painting and body finishing.
Technical Depth
Depth:
Expert level: Covers all aspects from routine maintenance to complex diagnostics and major component overhauls.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
Portable Document Format (PDF)
Print Quality
Printable Pages:
Yes, all sections are printable.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
M112 E32
Engine Description:
3.2L SOHC 18-valve V6
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
215 hp @ 6000 rpm
Torque:
220 lb-ft @ 3000-4600 rpm
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded 91 Octane or higher
Engine Management
Engine Control Unit:
Bosch Motronic ME 2.8
Engine Maintenance
Spark Plugs:
NGK PFR5G-11 (or equivalent, check manual for exact spec)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-Speed Automatic (Mercedes-Benz 5G-TRONIC 722.6)
Optional
Optional Transmission:
N/A for 2004 models
Features
Transmission Modes:
Comfort and Sport modes
Fluid Specifications
Transmission Fluid Type:
MB Spec 236.14 (ATF-134)
Fluid Capacities
Transmission Fluid Capacity:
Approximately 8.5 liters (check manual for precise figure and procedure)
๐Ÿ“ Dimensions
Exterior
Length:
168.4 inches (Coupe) / 169.1 inches (Roadster)
Width:
69.8 inches
Height:
53.0 inches (Coupe) / 52.6 inches (Roadster)
Weights
Curb Weight:
Approximately 3,165 lbs (Coupe) / 3,340 lbs (Roadster)
Gross Vehicle Weight Rating:
N/A (Typically not highlighted for this vehicle class)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Crash:
4 Stars (Driver) / 5 Stars (Passenger) - Based on 2004 models, refer to NHTSA for specifics.
IIHS Front Offset:
Good - Based on similar vehicles from the platform.
Active Features
Traction Control:
Standard (ASR - Automatic Slip Regulation)
Electronic Stability Control:
Standard (ESP - Electronic Stability Program)
Anti Lock Brakes:
Standard (ABS - Anti-lock Braking System)
Passive Features
Airbags:
Front airbags, side airbags
Rollover Protection:
Pop-up roll bars for Roadster model
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Boston Acoustics audio system.
Navigation:
Optional navigation system.
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring:
Optional
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (based on synthetic oil).
Air Filter Replacement:
Every 30,000 miles (check manual for condition inspection).
Cabin Air Filter:
Every 15,000 miles or 12 months.
Transmission Fluid Change:
Every 40,000 - 60,000 miles (depending on driving conditions, refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (MB 229.5 specification)
Engine Oil Capacity:
8.5 quarts (8.0 liters)
Coolant Type:
Zerex G-05 or equivalent (Chrysler's recommended antifreeze/coolant)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Early models may experience potential issues with the convertible top hydraulic system (Roadster), minor electrical gremlins, and the SRS warning light. Referencing the manual for specific diagnostic procedures is crucial.
๐Ÿ“š Vehicle History
Brand Heritage
Chrysler Segment:
Chrysler's attempt to enter the premium sports car market.
Model Evolution
Crossfire Introduction:
Launched in 2003 as a 2004 model year vehicle.
Platform Sharing:
Developed in partnership with Daimler-Benz, utilizing the Mercedes-Benz R170 SLK chassis and powertrain components.
Production
Manufacturing Location:
Karmann factory in Osnabrรผck, Germany
๐Ÿ† Awards & Recognition
Recognitions
Platform Recognition:
The underlying Mercedes-Benz platform (R170 SLK) was generally well-received for its engineering and build quality.
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