Chrysler Crossfire 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Generation Code: ZH 👋 Introduction Market Position Vehicle Class: Compact Sports Car / Grand Tourer Competitive Analysis Key Competitors 2004:...

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Sku: 409988

Tags: 2004 Car Cars Chrysler Crossfire

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Crossfire

Year:

Generation

Code:

👋 Introduction

Market Position

Vehicle Class:

Compact Sports Car / Grand Tourer

Competitive Analysis

Key Competitors 2004:

Audi TT, BMW Z4, Porsche Boxster, Mercedes-Benz SLK

Key Features

Platform Origin:

Based on the Mercedes-Benz R170 SLK platform, shared engineering with DaimlerChrysler partnership

Design Philosophy:

Rear-wheel drive, distinctive styling, performance-oriented chassis

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive factory service and repair

Scope:

All models, engines, trims, and transmission types for 2004

Page Count

Estimated Pages:

Varies based on specific sub-sections, but generally extensive for factory manuals.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Throttle Body, Cooling System, Lubrication System

Chassis:

Suspension, Steering, Brakes, Wheels and Tires

Electrical:

Complete Electrical System, Wiring Diagrams, Lighting, Instrumentation, Body Electronics

Body And Trim:

Body panels, interior trim, exterior trim, glass, doors, seats

Procedures Included

Maintenance:

Periodic Maintenance, Fluid Changes, Filter Replacements, Inspections

Repair:

Engine Mechanical Repair, Transmission Overhaul, Brake System Service, Suspension and Steering Component Replacement

Diagnostics:

Troubleshooting, Diagnostic Trouble Codes (DTCs), Diagnostic Procedures

Special Tools:

Identification and usage of specialized tools for specific repairs

Technical Depth

Depth:

Factory-level detail, from basic maintenance to complete component overhaul and diagnosis

📊 Manual Specifications

File Format

Format Details:

PDF (Portable Document Format)

Print Quality

Print Restriction:

Printable without restriction

Binding Type

Delivery Method:

Instant Digital Download

Paper Type

Digital Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

112 E32 ML

Configuration:

3.2L SOHC V6 (Mercedes-Benz M112 derived)

Performance

Horsepower:

215 hp @ 6000 rpm (standard)

Torque:

229 lb-ft @ 3000 rpm (standard)

Fuel System

Induction:

Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline, 91 Octane (Premium Recommended)

Cooling System

Coolant Type:

Antifreeze/Coolant, HOAT (Hybrid Organic Acid Technology), Mopar OAT (Orange) or equivalent

Lubrication System

Oil Type:

SAE 0W-40 Synthetic, Chrysler MS-10850 or MB-Approval 229.5

Oil Capacity:

Approximately 7.5 quarts (7.1 liters) with filter change

🔧 Transmission

Standard

Type:

6-speed Manual Transmission (Getrag 260/6)

Optional

Type:

5-speed Automatic Transmission with AutoStick (Mercedes-Benz 5G-Tronic derived)

Features

Automatic Features:

Manual shifting mode (AutoStick), electronically controlled

Fluid Type Auto

Fluid Specification:

ATF MB 236.10 or equivalent

Fluid Capacity Auto

Capacity:

Approximately 7.5 - 8.5 quarts (7.1 - 8.0 liters) for torque converter and cooler

📐 Dimensions

Exterior

Length:

168.2 inches (4272 mm)

Width:

69.4 inches (1763 mm)

Height:

53.2 inches (1351 mm)

Wheelbase:

97.2 inches (2469 mm)

Weights

Curb Weight Manual:

Approximately 3220 lbs (1460 kg)

Curb Weight Auto:

Approximately 3275 lbs (1485 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly rated for 2004 by NHTSA in detailed categories, but designed to meet safety standards of the era.

Active Features

Braking System:

Four-wheel disc brakes, Anti-lock Braking System (ABS)

Stability Control:

Electronic Stability Program (ESP)

Passive Features

Airbags:

Driver and passenger front airbags, side airbags

Rollover Protection:

Pop-up rollover protection bars (behind seats)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD with optional Boston Acoustics premium sound system.

Navigation:

Optional factory navigation system available on some models.

Driver Assistance

Cruise Control:

Standard cruise control

Tire Pressure Monitoring:

Optional Tire Pressure Monitoring System (TPMS)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first (with synthetic oil).

Air Filter Replacement:

Check every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).

Cabin Air Filter:

Replace annually or every 12,000 miles (19,000 km).

Spark Plugs:

Replace at 100,000 miles (160,000 km) using Iridium-tipped plugs.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4, consult manual for specific Chrysler specification

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (Dexron III/Mercon compatible fluid is often acceptable, verify with manual).

Known Issues

Common Complaints:

Potential for water leaks around windshield, early model seat wear, occasional issues with power seat motors, suspension component wear.

Typical Repairs:

Front suspension bushings, tie rod ends, wheel bearings, HVAC blower motor resistor.

📚 Vehicle History

Brand Heritage

Daimlerchrysler Era:

Result of the Daimler-Benz and Chrysler Corporation merger, leveraging Mercedes-Benz engineering and platforms.

Model Evolution

Concept To Production:

Based on the 1998 DaimlerChrysler .038 concept car, launched for the 2004 model year.

Production

Manufacturing Location:

Graz, Austria (by Magna Steyr Fahrzeugtechnik AG & Co KG)

Production Years:

2003-2008

🏆 Awards & Recognition

Recognitions

Consumer Ratings:

Received mixed reviews, often praised for styling and performance value but criticized for limited practicality and some perceived quality issues compared to German counterparts.