🏷️ Basic Information

Make:

Chrysler

Model:

Crossfire

Year:

2004

Generation:

First Generation (2004-2008)

Platform:

R170 Mercedes-Benz SLK platform

👋 Introduction

Market Position:

The Chrysler Crossfire was positioned as a stylish, rear-wheel-drive sports coupe and convertible, targeting a niche market seeking a distinctive European-inspired design with American branding. It competed with vehicles like the Ford Mustang, Chevrolet Camaro, and to some extent, more premium offerings from European manufacturers due to its shared platform.

Competitive Analysis:

Leveraging the Mercedes-Benz R170 SLK platform gave the Crossfire a strong mechanical foundation, including its robust powertrain and sophisticated suspension. However, its unique styling, while a selling point for some, was polarizing. The manual's comprehensive nature addresses the need for specialized knowledge to maintain this unique vehicle.

Key Features:

Distinctive styling, Mercedes-Benz engineering underpinnings, rear-wheel drive, available in coupe and convertible body styles.

📋 Manual Details

Coverage Areas:

Maintenance, diagnostics, disassembly, repair, and installation procedures for all major vehicle systems and components.

Page Count:

Not specified, but implies comprehensive coverage.

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (Adobe Acrobat Document - .pdf, WinRAR ZIP archive - .zip)

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered:

Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Clutch, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Center, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission/Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control.

Engine Systems:

Engine mechanicals, lubrication, cooling, fuel system, ignition, exhaust, emissions control, engine control module (ECM) diagnostics.

Drivetrain:

Manual and automatic transmission service, differential, driveshaft, and CV joints.

Chassis:

Suspension components (front and rear), steering system, wheel bearings, tires, and brakes (including ABS system).

Electrical:

Wiring diagrams, lighting systems, instrument cluster, audio/video systems, power accessories, vehicle theft security, horn, wiper/washer systems, and electronic control module (ECM) functions.

Body:

Body panels, frame, bumpers, interior trim, doors, windows, and HVAC system.

Pcode Index:

Provides a direct reference to diagnostic trouble codes (P-codes) and their associated troubleshooting procedures.

Procedures Included:

Diagnostic, disassembly, repair, installation, maintenance, troubleshooting, tightening specifications, and component/system indexing.

Troubleshooting Guides:

Includes diagnostic trees and common issue resolutions based on symptom.

Component Replacement:

Detailed step-by-step instructions for replacing major components like engines, transmissions, suspension parts, and body panels.

Specifications And Torques:

Comprehensive list of all critical tightening torques and specification values for various components.

Diagnostic Charts:

Includes flowcharts and charts to systematically diagnose common problems.

Technical Depth:

Comprehensive; suitable for both do-it-yourselfers and experienced mechanics, covering detailed substeps, critical information (notes, cautions, warnings), and step-by-step instructions with illustrations.

Diagnostics:

Covers on-board diagnostics (OBD-II) principles, PCODE index for diagnostic trouble codes, and specific diagnostic procedures for various systems.

Repair Techniques:

Details specific repair methodologies, including specialized tool requirements where applicable, and best practices for each procedure.

Illustrations:

Hundreds of detailed illustrations, drawings, and photos, with enlarged insets for detailed part examination, aiding in procedural clarity.

Electrical Schematics:

Comprehensive wiring diagrams are included, essential for electrical system diagnostics and repairs.

📊 Manual Specifications

File Format:

.pdf and .zip (compatible with all versions of Windows & Mac)

Print Quality:

High-resolution, designed for clear printing of individual pages or the entire manual.

Binding Type:

N/A (Digital download, user prints as needed)

Paper Type:

N/A (Digital download, user prints on their chosen paper)

⚙️ Engine Specifications

Primary Engine:

3.2L SOHC V6 (M112 engine family)

Horsepower:

215 hp @ 6000 rpm

Torque:

229 lb-ft @ 3000 rpm

Fuel System:

Electronic Fuel Injection (EFI)

Engine Code:

M112 E32

Bore X Stroke:

89.9 mm x 84.0 mm

Compression Ratio:

10.0:1

Valvetrain:

Single Overhead Camshaft (SOHC), 3 valves per cylinder

🔧 Transmission

Transmission Type:

6-speed Manual Transmission (Getrag 260/6)

Transmission Type:

5-speed Automatic Transmission (Mercedes-Benz 5G-Tronic)

Differential Type:

Limited-slip differential (LSD) standard on manual models, optional on automatic.

Gear Ratios Manual:

1st: 4.32, 2nd: 2.49, 3rd: 1.60, 4th: 1.17, 5th: 1.00, 6th: 0.85, Reverse: 3.91

Gear Ratios Automatic:

1st: 3.59, 2nd: 2.19, 3rd: 1.41, 4th: 1.00, 5th: 0.83, Reverse: 2.67

📐 Dimensions

Wheelbase:

97.2 inches (2469 mm)

Length:

160.7 inches (4082 mm)

Width:

69.7 inches (1770 mm)

Height:

53.2 inches (1351 mm)

Trunk Capacity Coupe:

7.1 cubic feet (201 liters)

Curb Weight:

Approximately 3,090 lbs (1406 kg) for manual coupe.

Payload Capacity:

Not specified, but typically around 600-700 lbs for a sports coupe.

Towing Capacity:

Not recommended for towing.

Track Width Front:

58.8 inches (1493 mm)

Track Width Rear:

59.3 inches (1506 mm)

Ground Clearance:

Approximately 5.0 inches (127 mm)

🛡️ Safety Features

NHTSA Frontal Impact Driver:

4/5 stars

NHTSA Frontal Impact Passenger:

4/5 stars

IIHS Frontal Offset:

Good

IIHS Side Impact:

Good

Active Features:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS).

Passive Features:

Driver and passenger front airbags, side-impact airbags.

💡 Technology Features

Infotainment System:

Base models featured a standard AM/FM CD player with 4 speakers. Optional upgrades included a premium Boston Acoustics sound system and an in-dash CD changer.

Optional Navigation:

An optional navigation system was available, typically integrated into the head unit.

Driver Assistance Features:

Standard features included ABS, ESP, and Traction Control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist were available in this model year.

Connectivity:

Limited by modern standards. Basic audio inputs were present. No Bluetooth or USB connectivity was standard.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 miles or 12 months, whichever comes first, using synthetic oil meeting MB 229.3 specification.

Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 15,000 miles or annually.

Spark Plug Replacement:

Approximately 100,000 miles (iridium type).

Engine Oil Specification:

Mobil 1 Synthetic 0W-40 or equivalent meeting MB 229.3 specification.

Coolant Specification:

Mercedes-Benz approved coolant (e.g., Pentosin G05) at a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 4.

Transmission Fluid Manual:

Gear oil meeting MB 235.10 specification (e.g., Pentosin MTF-2).

Transmission Fluid Automatic:

ATF 3353 (MB specification) or equivalent.

Power Steering Fluid:

Pentosin CHF 11S or equivalent.

Clutch Fluid Manual:

DOT 4 brake fluid.

Known Issues:

Early models may experience issues with the fuel pump, catalytic converter, and potential minor electrical gremlins due to integrated Mercedes-Benz electronics. Body panel fitment and paint quality can be areas to inspect. The manual's detailed diagnostics are crucial for addressing these.

Suspension Wear:

Front control arm bushings and sway bar links can wear prematurely, leading to clunking noises. Manual specifically addresses replacement procedures.

Heater Control Valve:

The heater control valve can fail, leading to no heat or fluctuating temperature. Manual provides diagnostic steps and replacement instructions.

📚 Vehicle History

Brand Heritage:

Chrysler, as part of DaimlerChrysler at the time, sought to create a distinctive niche vehicle that capitalized on European design and engineering. The Crossfire represented an effort to broaden Chrysler's portfolio beyond traditional sedans and minivans.

Model Evolution:

The Crossfire was introduced for the 2004 model year. It was developed from the Chrysler Chronos concept car and utilized the platform and many components from the Mercedes-Benz SLK (R170). A convertible version (Roadster) was introduced for 2005. A supercharged SRT-6 variant with increased horsepower was also offered for 2005-2006.

Design Origin:

Exterior design by DaimlerChrysler designers, interior design by Chrysler designers. Based on the 1998 Chrysler Chronos concept.

Production Location:

Karmann factory in Osnabrück, Germany.

🏆 Awards & Recognition

Recognitions:

While not winning major awards, the Crossfire received attention for its unique styling and European engineering heritage. Its reception was mixed, with critics praising its performance and handling but often questioning its value proposition compared to competitors.