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2002 Chrysler Dodge Voyager Parts Catalog Manual

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🏷️ Basic Information Identification Make: Chrysler, Dodge Model: Voyager, Town & Country, Grand Caravan, Caravan Year: 2002 Common Name: Chrysler Minivan Platform (NS/RS) 👋 Introduction Market Position Vehicle Segment: Full-size...
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Sku: 449370
2002 Chrysler Dodge Voyager Parts Catalog Manual
🏷️ Basic Information
Identification
Make:
Chrysler, Dodge
Model:
Voyager, Town & Country, Grand Caravan, Caravan
Year:
2002
Common Name:
Chrysler Minivan Platform (NS/RS)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Minivan / Multipurpose Passenger Vehicle (MPV).
Target Audience:
Owners, DIY mechanics, repair shops, parts departments, fleet maintenance.
Competitive Analysis
Key Competitors Era:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna, Mercury Villager.
Key Features
Manual Value Proposition:
Saves time and money by enabling accurate part lookup and ordering.
Technical Asset:
Essential resource for maintaining and repairing the specific vehicle models and configurations.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All parts for Model Year 2002 Chrysler Dodge Voyager Multipurpose Passenger Vehicle.
Specific Systems Covered:
Chassis, Powertrain, Body, Electrical, Interior, Exterior Components, Accessories, Emissions, VIN Decoding.
Page Count
Estimated Pages:
Thousands (typical for comprehensive parts catalogs)
Manual Type
Type:
Illustrated Parts Catalog (IPC)
Language
Language:
English
Format
Format:
PDF
File Access:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain Components:
Engine, Transmission, Drivetrain, Exhaust System Components, Cooling System Components, Fuel System Components.
Chassis Components:
Front Suspension, Rear Suspension, Steering System Components, Brake System Components, Wheels, Tires.
Body And Exterior:
Body Panels, Doors, Windows, Bumpers, Mirrors, Lights (Front and Rear Lamps), Wiper Systems, Exterior Trim, Roof Systems (Carrier Kits), D Pillars.
Interior Components:
Seats and Attaching Parts, Headliner, Sun Visors, Interior Trim Panels, Carpet, Dashboard Components.
Electrical And Accessories:
Starter, Battery Components, Lighting Systems, Wiring Harnesses, Fuses, Relays, Audio System Components, HVAC Components (implicitly).
Emission And Identification:
Emission Labels, Nameplates, VIN Plate Decoding Information.
Power Transfer Unit:
Includes parts and diagrams for the Power Transfer Unit Assembly (for AWD models).
Emission And Labels:
Covers Emission Labels and Nameplates for identification and compliance.
Drive System Components:
Includes parts for drive belts, essential for engine accessory operation.
Braking System:
Covers master cylinder and related brake system components.
Lighting Systems:
Detailed coverage of rear lamps and other lighting components.
Interior Fit And Finish:
Includes parts for headliner, visors, D pillars, and carpet for interior restoration or repair.
Seat Systems:
Specific coverage for front seat attaching parts, indicating detail for seat mounting and adjustment components.
Procedures Included
Part Identification:
Detailed illustrations and exploded views for precise part lookup.
Part Number Retrieval:
Complete part number information for all listed components.
Technical Depth
Depth:
Component-level identification and part numbering, essential for ordering and replacement.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android.
Readability:
Viewable on any computer, zoomable.
Print Quality
Printability:
All pages are printable.
Resolution:
High-quality detailed illustrations and exploded views.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L 4-Cylinder 16V DOHC (EDZ)
Engine 2:
3.3L 6-Cylinder SMPI (EGA)
Engine 3:
3.5L 6-Cylinder High Output (EGF)
Engine 4:
3.8L 6-Cylinder MPI (EGH)
Performance
Horsepower Range:
Approximately 150 HP (2.4L) to 215 HP (3.8L EGH / 3.5L EGF)
Torque Range:
Approximately 167 lb-ft (2.4L) to 240 lb-ft (3.8L EGH / 3.5L EGF)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI) / Sequential Multi-Port Fuel Injection (SMPI)
🔧 Transmission
Standard
Transmission Type:
Automatic
Optional
Transmission Options:
Likely 4-speed automatic (41TE/AE for FWD, 42LE for AWD).
Features
Drive Modes:
Typically PRNDL with possible overdrive selection.
📐 Dimensions
Weights
Gvwr Range:
2268 - 2721 kg (5001 - 6000 lbs)
Curb Weight:
Varies by configuration, typically 1800-2000 kg (4000-4400 lbs)
Body Style
Body Style Codes:
RS-53 (Long Wheelbase), RS-52 (Short Wheelbase)
🛡️ Safety Features
Ratings
NHTSA Ratings Era:
Mixed, generally fair to good for its era. Frontal impact ratings were common.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags standard. Manual specifically mentions availability with Side Air Bags.
Seat Belts:
All positions equipped with three-point safety belts.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM/Cassette or CD players. Optional premium audio systems may have been available.
Driver Assistance
Traction Control:
Available on some higher trims or AWD models.
Cruise Control:
Standard or optional depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to Owner's Manual for specifics).
Transmission Fluid Change:
Recommended every 30,000-50,000 miles for optimal transmission life.
Fluid Specifications
Engine Oil Specification:
Likely SAE 5W-30 or 10W-30 (API Certified). Specific viscosity may vary by engine and climate; consult Owner's Manual.
Transmission Fluid Type:
ATF+4 (for later models) or equivalent ATF (for earlier spec transmissions within the RS platform).
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid OAT) coolant, typically orange or pink.
Known Issues
Common Problems Era:
Transmission issues (especially the 4-speed automatic), powertrain control module (PCM) failures, water pump leaks, rear axle seal leaks, power steering pump issues, interior trim degradation, EGR valve clogging on V6 engines.
Common Problems Era 2:
Susceptibility to rust in certain climates, especially around wheel wells and rocker panels. Door lock actuators and power window regulators can be problematic.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984.
Model Evolution
Ns Generation:
This 2002 model falls within the NS platform generation (1996-2000), with subsequent updates for the RS platform (2001-2007). The manual likely covers the RS platform. Minor styling and feature updates occurred between 2001 and 2007.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards Era:
Chrysler minivans have historically received numerous awards for practicality, versatility, and innovation within the minivan segment.
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