Chrysler Grand Caravan 2003 2004 Factory Service Manual

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Basic Information Identification Make: Chrysler Model: Grand Caravan Year: 2003, 2004 Generation Platform: NS (Third Generation) Codes Chassis Code: NS Introduction Market Position Target Audience: Chrysler Grand Caravan owners seeking...

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Type: Car

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Sku: 74351

Tags: 2003 2004 Car Cars Chrysler Grand Caravan

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Description

Basic Information
Identification
Make:	Chrysler
Model:	Grand Caravan
Year:	2003, 2004
Generation
Platform:	NS (Third Generation)
Codes
Chassis Code:	NS

Introduction
Market Position
Target Audience:	Chrysler Grand Caravan owners seeking to perform maintenance and repairs themselves, saving on labor costs.
Competitive Analysis
Advantage:	Genuine factory manual provides authoritative information, unlike third-party manuals. Digital format offers immediate access and print flexibility.
Key Features
Benefits:	Hundreds of pages, step-by-step instructions, detailed illustrations, diagrams, troubleshooting guide, cost savings on labor.
Searchability:	Search function allows users to find information quickly and print only necessary pages.

Manual Details
Coverage Areas
All Styles Covered:	True
Page Count
Estimated Pages:	Hundreds (exact count not specified but indicated as extensive)
Manual Type
Type:	Factory Service Repair Manual
Authenticity:	Actual Genuine Repair Service Factory Manuals, not third-party.
Language
Language:	English
Format
Format:	PDF Download
File Format
Delivery Method:	Download link provided on checkout page after payment.

Manual Coverage
Systems Covered
Engine Service Repair:	True
Transmission Service Repair:	True
Brake System:	True
Wiring Diagrams:	True
Electrical System:	True
Suspension:	True
Periodic Lubrication:	True
Steering:	True
Cooling System:	True
Fuel Injection Fuel System:	True
Emission System:	True
Heater Air Conditioning:	True
Engine Control System:	True
Chassis Body:	True
Restraint System:	True
Interior:	True
Differential Drive:	True
Axle:	True
Engine Control Modules:	Engine Control System (ECS) and Powertrain Control Module (PCM) diagnostics and programming are covered.
Frame Body Construction:	Body construction, frame repair, corrosion protection, and body panel replacement procedures are detailed.
Interior Trim Components:	Coverage of interior trim panels, seats, dashboard components, and accessory installation/removal.
Seatbelts Child Seats:	Information on seatbelt operation, maintenance, and child seat anchor points (LATCH).
Procedures Included
General Maintenance:	True
Troubleshooting:	True
Diagnostics:	True
Repair Procedures:	True
Rebuild Procedures:	True
Refurbishment:	True
Restoration:	True
Tuning:	True
Detailed Instructions:	Detailed substeps, notes, cautions, and warnings throughout each chapter pinpoint critical information.
Instructional Format:	Numbered instructions guide users step-by-step through every repair procedure.
Technical Depth
Depth:	Complete, from general maintenance to advanced diagnostics and full rebuilds. Covers what factory-trained technicians know.
Diagnostic Aid:	Includes an advanced troubleshooting guide to aid in the diagnosis and correction of any problem.
Information Source:	Covers the same information that professional technicians and mechanics use.
Illustrations Diagrams
Visual Aids:	Contains all necessary illustrations, drawings, and photos to guide users through repair procedures.

Manual Specifications
File Format
Format:	PDF
Compatibility:	All PC based Windows operating systems and Mac.
Storage:	Can be saved to hard drive and burned to CD-ROM.
Print Quality
Printability:	Printable without any restriction (individual pages or entire manual).
Resolution:	High resolution
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)
Requirements
Software Required:	Adobe PDF Reader

Engine Specifications
Primary Engine
Engine Options 2003 2004:	3.3L V6 (EGA), 3.8L V6 (L32). The manual covers all engines for these model years.
Performance
Horsepower Torque:	Specific horsepower and torque figures for each engine variant are detailed within the manual, essential for diagnostic and repair procedures.
Fuel System
Fuel Injection:	Sequential multi-port fuel injection (MPI) with detailed diagnostic and repair procedures for fuel pump, injectors, and pressure regulator.
Engine Type:	SOHC V6 engines for both 3.3L and 3.8L variants.

Transmission
Standard
Transmission Type:	4-speed automatic transmission (41TE, 42LE).
Optional
Optional Transmissions:	No optional transmissions were commonly offered for these model years; the manual focuses on the standard automatic.
Features
Transmission Coverage:	Includes diagnosis, repair, fluid changes, and component replacement for the automatic transmission, a critical component for a minivan.

Dimensions
Exterior
Wheelbase:	Approximately 119.3 inches (standard wheelbase).
Interior
Seating Capacity:	Typically 7-8 passengers depending on configuration.
Cargo
Cargo Volume:	Significant cargo volume, expandable by folding or removing seats, detailed procedures for seat removal/installation are often included.
Weights
Curb Weight:	Varies by model and configuration, but generally in the range of 4,200-4,600 lbs. Specifics for each configuration are in the manual.

Safety Features
Ratings
NHTSA Ratings:	While NHTSA ratings vary, the manual details safety systems like airbags and ABS for proper function and repair.
Active Features
ABS Traction Control:	Anti-lock Braking System (ABS) and Traction Control System (TCS) diagnostics and repair are covered.
Passive Features
Airbags:	Comprehensive coverage of the Supplemental Restraint System (SRS), including airbag modules, sensors, and diagnostic procedures.

Technology Features
Infotainment
Audio Systems:	Various factory radio and entertainment options, including CD players and optional rear-seat entertainment systems. Manual provides wiring and diagnostic info.
Driver Assistance
Cruise Control:	Standard cruise control functionality with diagnostic procedures available in the manual.
Connectivity
Power Accessories:	Coverage of power windows, locks, mirrors, and sliding doors, including their control modules and motors.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Manual provides specific recommendations.
Fluid Specifications
Engine Oil Type:	Refer to manual for exact specification; typically 5W-30 or 5W-20 synthetic blend or full synthetic.
Transmission Fluid:	ATF+4 (Type 9602) is typically specified. Correct fluid and capacity are crucial and detailed in the manual.
Coolant Type:	Chrysler HOAT (Hybrid Organic Acid Technology) coolant (Mopar part number 05010855AA or equivalent).
Brake Fluid Type:	DOT 3 brake fluid.
Power Steering Fluid:	Refer to manual; typically Mopar power steering fluid or equivalent Dexron III/Mercon.
Known Issues
Common Problems:	Potential issues include transmission solenoid pack failures, power steering pump leaks, HVAC blower motor issues, and rear liftgate actuator problems. The manual is invaluable for diagnosing these.

Vehicle History
Brand Heritage
Chrysler Minivan Legacy:	Chrysler pioneered the modern minivan segment with the original Caravan and Voyager, establishing a strong lineage of family-friendly vehicles.
Model Evolution
Ns Generation Context:	The NS generation (1996-2000) was significantly redesigned, and the 2003-2004 models represent a later iteration with refinements and updates to the platform.
Production
Production Location:	Primarily produced in Windsor, Ontario, Canada.

Awards & Recognition
Recognitions
Segment Popularity:	The Grand Caravan was a segment leader and consistently popular for its practicality and family-oriented features during its production years.