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Chrysler Grand Caravan 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Year: 2004 Codes Platform: NS (2nd Generation Facelift) 👋 Introduction Market Position Target Audience: Owners and DIY Mechanics Competitive Analysis Vs...
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Type: Car
Vendor:
Sku: 79149
Chrysler Grand Caravan 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Caravan
Year:
2004
Codes
Platform:
NS (2nd Generation Facelift)
👋 Introduction
Market Position
Target Audience:
Owners and DIY Mechanics
Competitive Analysis
Vs 3Rd Party:
Actual Genuine Repair Service Factory Manuals, Not 3rd Party
Key Features
Benefit:
Save $50-$60 per hour on shop labor costs
Search Functionality:
Searchable for easy information retrieval
Illustrations:
Includes all necessary illustrations, diagrams, and photos
Instructions Format:
Numbered instructions, substeps, notes, cautions, warnings
📋 Manual Details
Coverage Areas
Coverage:
All Styles Covered, Complete Official Full Factory Service Repair Manual
Page Count
Estimated Pages:
Hundreds (exact count not specified, but implies comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagram:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditional HVAC:
Included
Engine Control System ECM PCM:
Included
Chassis Body:
Included
Restraint System Airbags:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Procedures Included
General Maintenance:
Included
Troubleshooting:
Included (Advanced Troubleshooting Guide)
Repair Procedures:
Included (Step-by-step)
Rebuild Refurbish Restore:
Included
Technical Depth
Depth:
Comprehensive (Factory Trained Technician Level)
📊 Manual Specifications
File Format
Quality:
High Resolution
Print Quality
Printability:
Fully Printable (Entire Manual or Specific Pages)
Binding Type
Binding:
N/A (Digital Download, Printable)
Paper Type
Paper Type:
N/A (Digital Download, Printable)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.3L V6 OHV 12V (EGA), 3.8L V6 OHV 12V (L32) - Not explicitly stated but common for the model year. Manual likely covers both.
Performance
Horsepower 3.3L:
Approx. 180 hp @ 4800 rpm (for context, not direct manual spec)
Torque 3.3L:
Approx. 205 lb-ft @ 3200 rpm (for context, not direct manual spec)
Horsepower 3.8L:
Approx. 205 hp @ 5000 rpm (for context, not direct manual spec)
Torque 3.8L:
Approx. 240 lb-ft @ 3200 rpm (for context, not direct manual spec)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle (e.g., 41TE, 42LE)
Optional
Transmission Options:
Not specified for 2004, typically automatic for this model.
Features
Transmission Coverage:
Service/Repair of Automatic Transaxle
📐 Dimensions
Exterior
Body Style:
Minivan
Weights
Curb Weight:
Approx. 4,000 - 4,300 lbs (Varies by engine and trim) - Manual would contain exact specs.
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (for 2004 model year)
NHTSA Frontal Passenger:
5-Star (for 2004 model year)
IIHS Moderate Overlap Frontal:
Good (for 2004 model year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional/Standard on some trims
Passive Features
Airbags:
Frontal airbags, optional side airbags
Restraint System Coverage:
Manual covers Restraint System diagnostics and repair
💡 Technology Features
Infotainment
Audio Options:
AM/FM Radio, CD Player, Cassette Player (optional) - Availability varies by trim.
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Features:
Power windows, power locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles)
Spark Plugs:
Refer to manual for replacement intervals (e.g., 100,000 miles for iridium plugs)
Fluid Specifications
Engine Oil:
Refer to manual for exact specification (e.g., SAE 5W-30, meeting Chrysler MS-6395)
Transmission Fluid:
Refer to manual for exact specification (e.g., ATF+4, MS-9602)
Coolant:
Refer to manual for exact specification (e.g., HOAT, MS-9769)
Known Issues
Common Problems Summary:
Potential issues include automatic transmission problems (e.g., solenoid pack failure), power window/lock failures, HVAC blower motor issues, EGR valve clogging. Manual provides detailed diagnostics.
📚 Vehicle History
Brand Heritage
Brand:
Chrysler (Stellantis formerly Fiat Chrysler Automobiles, DaimlerChrysler)
Model Evolution
Generation:
Second Generation (NS), 2001-2007 (2004 is a facelift year)
Production
Assembly Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Segment Ranking:
Consistently ranked among the top minivans for practicality and family use in its era.
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