Chrysler Grand Caravan 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Year: 2003 Codes Platform Code: NS (Second Generation) 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics, professional technicians Competitive...

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Type: Car

Vendor:

Sku: 79148

Tags: 2003 Car Cars Chrysler Grand Caravan

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Grand Caravan

Year:

Codes

Platform Code:

NS (Second Generation)

👋 Introduction

Market Position

Target Audience:

Vehicle owners, DIY mechanics, professional technicians

Competitive Analysis

Authenticity:

Actual Genuine Repair Service Factory Manuals, not 3rd party

Key Features

Usability:

Easy to use, searchable, printable

Content Format:

Hundreds of pages, detailed illustrations, diagrams, photos

📋 Manual Details

Coverage Areas

All Styles Covered:

Page Count

Estimated Page Count:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

General Maintenance:

Troubleshooting:

Engine Service Repair:

Transmission Service Repair:

Brake System:

Wiring Diagram:

Electrical System:

Suspension:

Periodic Lubrication:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heater Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

Procedures Included

Repair Procedures:

Detailed, step-by-step

Diagnostic Procedures:

Advanced troubleshooting guide

Technical Depth

Depth:

Complete repair, maintenance, rebuild, refurbish, restore

Professional Level:

Same information as professional technicians and mechanics

Illustrations

Illustration Detail:

Includes detailed illustrations, drawings, and photos for all procedures.

Notes Cautions

Critical Information:

Includes notes, cautions, and warnings throughout each chapter.

Instructional Format

Instruction Type:

Numbered instructions, detailed substeps.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Printable without any restriction

Binding Type

Binding:

Not applicable (digital download)

Paper Type

Paper Type:

Not applicable (digital download)

Requirements

Reader Requirement:

Adobe PDF Reader

Compatibility

Operating Systems:

All PC based Windows OS and Mac

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely 3.3L V6 (EGA) and 3.8L V6 (L32) - Manual covers both

Performance

Horsepower Torque Details:

Refer to manual for specific engine variant data

Fuel System

Fuel Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Maintenance

Engine Oil Specification:

Refer to manual for specific viscosity (e.g., SAE 5W-30)

Spark Plug Type:

Refer to manual for specific part numbers and gap specifications

🔧 Transmission

Standard

Transmission Type:

4-speed automatic (41TE/42LE)

Optional

Optional Transmissions:

Not applicable for 2003 Grand Caravan

Features

Transmission Fluid Type:

ATF+4 (Mopar)

Maintenance

Transmission Fluid Capacity:

Refer to manual for specific fill capacity

📐 Dimensions

Exterior

Wheelbase:

119.3 inches

Length:

190.5 inches

Interior

Seating Capacity:

7 passengers

Cargo

Cargo Volume:

Approximately 144.2 cu ft (max with rear seats removed)

Weights

Curb Weight:

Varies by trim and configuration (approx. 4,000 - 4,300 lbs)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 stars (for 2003 model year)

NHTSA Frontal Crash Rating Passenger:

4 stars (for 2003 model year)

NHTSA Side Impact Rating Front Seat:

5 stars (for 2003 model year)

NHTSA Side Impact Rating Rear Seat:

5 stars (for 2003 model year)

Active Features

Standard on most trims

Passive Features

Airbags:

Standard front airbags, optional side airbags

Seat Belts:

3-point seat belts for all occupants

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional cassette player, and rear entertainment system.

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Outlets:

12V accessory outlets

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically 3,000-7,500 miles depending on oil type and driving conditions.

Transmission Fluid Change Interval:

Refer to manual, typically every 30,000-60,000 miles under normal use.

Coolant Flush Interval:

Refer to manual, typically every 30,000-100,000 miles depending on coolant type.

Fluid Specifications

Power Steering Fluid:

Refer to manual for specific type (likely Mopar power steering fluid or equivalent).

Brake Fluid:

DOT 3

Known Issues

Common Problems:

Transmission issues (especially the 41TE/42LE), power window regulators, HVAC blend door actuators, rust on body panels, early ignition coil failure.

📚 Vehicle History

Brand Heritage

Chrysler Minivans:

Pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984.

Model Evolution

Grand Caravan Generation:

NS (Second Generation) - 1996-2000; RS (Third Generation) - 2001-2007. The 2003 model is part of the RS generation.

Production

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (for certain periods/models)

🏆 Awards & Recognition

Recognitions

Segment Dominance:

Chrysler minivans consistently ranked among best-selling vehicles in the segment for years.