🏷️ Basic Information

Make:

Chrysler

Model:

Grand Caravan / Town & Country / Voyager

Model Variants:

Grand Caravan, Town & Country, Voyager

Body Style:

Minivan

Drive Type:

Left-Hand Drive (LHD) and Right-Hand Drive (RHD)

Generation Code:

RS (Third Generation - facelifted)

👋 Introduction

Target Audience:

Technicians, mechanics, automotive repair shops, and DIY owners seeking in-depth repair and maintenance information for their Chrysler minivan.

Documentation Source:

Official Factory Service Repair Manual, ensuring accuracy and completeness.

Accessibility:

Instant digital download, eliminating the need for physical shipping and delays.

Benefit:

Provides comprehensive information for repair, learning, and working in car repair, offering significant cost savings over dealership service.

📋 Manual Details

Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Estimated Page Count:

Thousands of printable pages (as stated in description)

Type:

Factory Service Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine:

Engine Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System

Transmission:

Transmission Service/Repair, Differential/Drive, Axle

Brakes:

Brake System

Electrical:

Electrical System, Wiring Diagrams, Engine Control System

Suspension Steering:

Suspension, Steering

Climate Control:

Heater/Air Conditioner (HVAC)

Body Interior:

Chassis/Body, Interior, Restraint System

Maintenance:

General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart, Service Instruction

Troubleshooting:

Troubleshooting (comprehensive diagnostic procedures)

Repair Overhaul:

Complete engine repair, transmission overhaul, brake system service, suspension and steering component replacement, electrical system diagnostics and repair, HVAC system servicing, body panel repair, interior component repair.

Diagnostics:

Component-level diagnostics, electrical circuit tracing, system fault finding.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, specifications, and step-by-step procedures.

📊 Manual Specifications

Compatibility:

All Versions of Windows & Mac

Reader Software:

Adobe PDF Reader

Extraction Software:

WinZip (or equivalent unzipper for larger files)

Quality:

High Quality Printable Pages

Binding:

Digital (Downloadable PDF)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

Likely includes 3.3L V6 (EGA), 3.8L V6 (L32/L36), and potentially the 2.4L DOHC I4 (EDZ) for certain markets/configurations. Specific engine codes would be detailed in the manual.

Typical Horsepower:

Ranges from approximately 150 hp for the 2.4L to 180 hp for the 3.8L V6. Exact figures vary by engine and year.

Typical Torque:

Ranges from approximately 200 lb-ft for the 2.4L to 240 lb-ft for the 3.8L V6. Exact figures vary by engine and year.

Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Spark Plugs:

Specific part numbers and torque specifications would be provided. Likely platinum or iridium tipped depending on engine and year.

🔧 Transmission

Transmission Type:

Typically a 3-speed automatic (A604/41TE) or 4-speed automatic (42LE, 45RFE) depending on engine and model year.

Optional Transmission:

Varied based on engine and trim, but automatic transmissions were standard across the range.

Fluid Type:

ATF+3 or ATF+4 (Chrysler specifications) are commonly recommended. The manual will specify the exact type and capacity.

📐 Dimensions

Wheelbase:

Approx. 119.2 inches (standard wheelbase) / 124.2 inches (long wheelbase - Grand Caravan/Voyager)

Length:

Varies by model and wheelbase, typically ranging from 189 to 201 inches.

Curb Weight:

Ranges from approximately 3,800 to 4,500 lbs, depending on configuration and equipment.

Cargo Volume:

Significant cargo capacity, designed for family hauling. Specific volume figures would be in the manual.

🛡️ Safety Features

NHTSA Front Crash Test:

Ratings vary by year and specific test. Generally, these vehicles performed adequately for their era, but modern standards are higher.

ABS:

Anti-lock Braking System (ABS) was commonly available, often standard on higher trims.

Traction Control:

Traction control systems became more prevalent in later years of this generation.

Airbags:

Front airbags for driver and passenger. Side airbags may have been optional on later models.

Seatbelts:

Three-point seatbelts for all occupants, with front seatbelt pretensioners.

💡 Technology Features

Audio Systems:

Various radio and CD player options, some with steering wheel mounted controls. Premium Infinity sound systems were available.

Cruise Control:

Standard cruise control features.

Power Features:

Power windows, power door locks, power sliding doors (optional on some trims), power adjustable pedals (optional).

🔧 Maintenance

Oil Change Interval:

Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Refer to manual for exact recommendations.

Transmission Fluid Change:

Recommended every 30,000-60,000 miles, depending on driving habits. Manual will specify.

Engine Oil Type:

SAE 5W-30 or 5W-40 synthetic oil recommended for most engines in this range. Manual is definitive.

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically pink or orange. Capacity around 10-12 quarts.

Brake Fluid Type:

DOT 3 brake fluid.

Common Problems:

Potential issues can include transmission solenoid failure (especially in early 42LE), water pump leaks, power steering pump noise, rear axle seal leaks, HVAC blower motor resistor failure, and rust on brake lines.

📚 Vehicle History

Brand Focus:

Chrysler has a long history of producing minivans, pioneering the segment with the original Dodge Caravan/Plymouth Voyager in the mid-1980s.

Generation Overview:

This manual covers the third generation (RS) of Chrysler's minivans, which saw significant updates and facelifts throughout its production run from 1996 to 2007. This specific manual covers the latter half of this generation's facelift.

Manufacturing Locations:

Primarily produced in Windsor, Ontario, Canada and St. Louis, Missouri, USA.

🏆 Awards & Recognition

Car And Driver 10Best:

Chrysler minivans in this generation were frequently lauded by automotive publications for their practicality and innovation, though specific 10Best awards may vary year by year.