Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Chrysler Grand Voyager 2005-2007 Factory Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The Chrysler Grand Voyager, produced for the 2005, 2006, and 2007 model years, is a versatile minivan built on the VQ platform. Known for its spacious interior and comfortable ride,...
27 people are viewing this right now
Type: Car
Vendor:
Sku: 104670
Chrysler Grand Voyager 2005-2007 Factory Service Repair Manual
The Chrysler Grand Voyager, produced for the 2005, 2006, and 2007 model years, is a versatile minivan built on the VQ platform. Known for its spacious interior and comfortable ride, it was designed to accommodate families and individuals requiring significant passenger and cargo capacity. This generation, often considered a facelift of the third generation or the beginning of the fourth generation in certain markets, built upon Chrysler's legacy of minivan innovation. It offered robust powertrain options, including 3.3L and 3.8L V6 engines paired with a 4-speed automatic transmission, providing a balance of performance and utility for daily driving and longer journeys. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of the Chrysler Grand Voyager (VQ platform) for the 2005-2007 model years. It covers all major systems, including the powertrain, chassis, electrical, and body components, with specific procedures for engine (3.3L and 3.8L V6) and transmission (4-speed automatic) overhaul, as well as component testing and troubleshooting. The manual is intended to assist owners, mechanics, and technicians in performing scheduled maintenance, addressing common issues, and ensuring the longevity and optimal performance of the vehicle, offering in-depth guidance from basic checks to complex repairs.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Years Covered:
2005, 2006, 2007
Platform:
VQ (Voyager)
Codes
Chassis Code:
VQ
👋 Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience:
Families, individuals requiring large passenger and cargo capacity.
Competitive Analysis
Key Competitors:
Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Kia Sedona, Mazda MPV.
Key Features
Chrysler Strengths:
Spacious interior, Stow 'n Go seating (on some trims, though more prominent in later generations), comfortable ride, generally robust powertrain options.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance, diagnose issues, and conduct repairs, saving on labor costs and improving vehicle longevity.
Benefit To Technician:
Provides official, accurate, and comprehensive data crucial for efficient and correct repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul
Page Count
Estimated Pages:
Hundreds (specific count varies by edition and specific model configurations)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Type Detail:
Official Factory Service Manual (FSM), containing all information used by dealership technicians.
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.3L, 3.8L V6), Transmission (4-speed Automatic), Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic, Parking), Wheels & Tires
Electrical:
Power Distribution, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories (Doors, Seats, Windows), Immobilizer, Body Control Module (BCM)
Body:
Interior Trim, Exterior Panels, Doors, Hood, Liftgate, Glass, Seats, HVAC Ducts, Body Sealing
Procedures Included
Maintenance:
Scheduled Maintenance (oil changes, filter replacements, fluid checks), Tune-ups
Diagnostics:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing
Repair:
Engine Mechanical, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Overhaul Rebuild:
Detailed overhaul procedures for major components (e.g., engine, transmission)
Technical Depth
Depth:
Comprehensive: from basic fluid checks and filter replacements to complex engine and transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick navigation to specific topics.
Print Quality
Printability:
Designed to be printable by the user for convenient workshop use.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGH (3.3L V6 OHV)
Engine Code 2:
EGJ (3.8L V6 OHV)
Performance 3 3L
Displacement 3 3L:
3.3 Liters (3301 cc)
Horsepower 3 3L:
Approx. 170-180 hp @ 5000 rpm
Torque 3 3L:
Approx. 205-215 lb-ft @ 3200 rpm
Performance 3 8L
Displacement 3 8L:
3.8 Liters (3778 cc)
Horsepower 3 8L:
Approx. 190-200 hp @ 5000 rpm
Torque 3 8L:
Approx. 230-245 lb-ft @ 3200 rpm
Fuel System
Induction Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Technical Features
Engine Layout:
V-Engine (60-degree bank angle)
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Code 1:
41TE (for 3.3L and 3.8L engines)
Features
Transmission Features:
Electronically controlled, adaptive shifting, TorqueFlite heritage.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler specification Automatic Transmission Fluid, Type 9602)
📐 Dimensions
Exterior
Length:
Approx. 196.3 inches
Width:
Approx. 78.5 inches
Height:
Approx. 69.7 inches
Wheelbase:
Approx. 121.1 inches
Interior
Seating Capacity:
7 passengers (typically 2-2-3 configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 25.7 cu ft
Cargo Volume With 3Rd Row Folded:
Approx. 76.1 cu ft
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 137.5 cu ft
Weights
Curb Weight:
Approx. 4,300 - 4,500 lbs (depending on configuration)
Towing Capacity:
Typically rated up to 3,500 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (2005 models tested)
NHTSA Front Impact Passenger:
4/5 Stars (2005 models tested)
NHTSA Side Impact Front Seat:
5/5 Stars (2005 models tested)
NHTSA Side Impact Rear Seat:
5/5 Stars (2005 models tested)
IIHS Frontal Offset:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (TCS) or standard on some higher trims.
Passive Features
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional/available front and rear side curtain airbags on select models.
Seatbelts:
3-point seatbelts for all seating positions, front seat pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems, rear-seat entertainment options available.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assistance:
Optional rear park assist sensors available on some models.
Connectivity
Auxiliary Input:
Rarely standard on these models; aftermarket solutions often required for modern aux/USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for platinum or iridium plugs.
Coolant Flush:
Every 30,000-60,000 miles or 2-5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 10W-30. Check owner's manual for specific viscosity based on temperature.
Engine Oil Capacity:
Approx. 4.5 quarts (with filter) for 3.3L/3.8L V6.
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Transmission Concern:
Occasional issues with the 41TE transmission, particularly solenoids, torque converter clutch, and fluid leaks, can occur with age and mileage. Regular fluid changes are critical.
Power Sliding Doors:
Mechanisms for power sliding doors and liftgate can require maintenance or repair due to wear and tear on motors, cables, and rollers.
Suspension Wear:
Common wear items include ball joints, tie rod ends, struts, and sway bar links due to the vehicle's weight and typical usage.
Evaporative Emissions System:
EVAP system leaks (e.g., faulty vent solenoid, cracked hoses) can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of innovation in the minivan segment, often credited with popularizing the concept.
Model Evolution
Generation Nickname:
Third Generation (NS) Facelift / Fourth Generation (RS) in some markets
Previous Generation Design:
Built upon the foundation of the highly successful Dodge Caravan/Plymouth Voyager.
Facelift Changes:
This generation saw styling updates, interior refinements, and powertrain improvements over earlier versions.
Production
Manufacturing Location:
Windsor, Ontario, Canada (primarily)
Production Span:
2001-2007 (for this specific iteration, building on the NS platform).
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Ratings varied by year and specific model; common areas of concern often included transmission reliability and some interior components. Check specific year reviews.
Jd Power Ratings:
Generally received average to below-average ratings in some initial quality and dependability studies during this period.
Certifications
Epa Fuel Economy City:
Approx. 16-17 MPG (Varies by engine, check specific year EPA ratings)
Epa Fuel Economy Highway:
Approx. 22-23 MPG (Varies by engine, check specific year EPA ratings)
Sale

Unavailable

Sold Out