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Chrysler Grand Voyager 2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2000 Generation Generation Name: RS (Second Generation Facelift) Codes Platform Code: NS/RS 👋 Introduction Market Position Vehicle Segment: Full-size Minivan...
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Chrysler Grand Voyager 2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Year:
2000
Generation
Generation Name:
RS (Second Generation Facelift)
Codes
Platform Code:
NS/RS
👋 Introduction
Market Position
Vehicle Segment:
Full-size Minivan
Target Audience:
Families, individuals requiring flexible cargo and passenger space
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna
Key Features
Vehicle Layout:
Front-engine, Front-wheel-drive
Seating Capacity:
Up to 7 or 8 passengers depending on configuration
Door Configuration:
Two front doors, sliding rear passenger doors (standard), available power sliding doors
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (Chrysler brand)
Related Models:
Dodge Caravan, Plymouth Grand Voyager (facelift generation variants)
Page Count
Total Pages:
3763
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (EGH)
Transmission:
4-speed Automatic (41TE, 42LE)
Drivetrain:
Front-Wheel Drive (FWD)
Suspension:
Independent Front Suspension (MacPherson Strut), Rear Torsion Beam Axle
Brakes:
Front Disc, Rear Drum (standard), Optional Rear Disc
Steering:
Power Rack and Pinion
Electrical System:
Charging system, Ignition system, Lighting, Instruments, Accessories, Body Control Module (BCM)
HVAC:
Heating, Ventilation, Air Conditioning (Manual and Automatic Climate Control)
Body And Frame:
Interior, Exterior, Seating, Doors, Liftgate, Trim
Restraint Systems:
Airbags (Driver, Passenger, Optional Side), Seatbelts
Diagnostics:
On-Board Diagnostics (OBD-II), Fault Code retrieval and interpretation
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes
Troubleshooting:
Diagnosis of common problems, symptom-based troubleshooting guides
Repair:
Component removal, disassembly, inspection, repair, assembly, and installation
Adjustments:
Brake adjustments, Clutch adjustments (if applicable to transmission variants), Wheel alignment specifications
Installation:
Component installation, accessory installation
Special Tools:
Identification and usage of specific service tools
Technical Depth
Depth:
Comprehensive (Bumper-to-Bumper)
Detail Level:
Step-by-step procedures, detailed illustrations, exploded diagrams, photos
Data Included:
Service data, specifications, wear limits, tightening torques, precautions
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable
Searchability:
Likely text-searchable within PDF reader (Adobe Reader requirement)
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF), no physical binding
Paper Type
Paper Type:
Not applicable (digital format)
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3 Liters
Engine 1 Cylinders:
V6
Engine 1 Code:
EGA
Engine 1 Horsepower:
Approx. 158 hp @ 4600 rpm
Engine 1 Torque:
Approx. 190 lb-ft @ 3200 rpm
Optional Engine
Engine 2 Displacement:
3.8 Liters
Engine 2 Cylinders:
V6
Engine 2 Code:
EGH
Engine 2 Horsepower:
Approx. 180 hp @ 4400 rpm
Engine 2 Torque:
Approx. 225 lb-ft @ 3200 rpm
Fuel System
Fuel Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Performance
Engine Management:
Chrysler's NGC (Next Generation Controller) or similar electronic control unit
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model Codes:
41TE / 42LE
Features
Transmission Features:
Lock-up torque converter, Electronic Pressure Control (EPC)
📐 Dimensions
Exterior
Wheelbase:
Approx. 120.7 inches
Length:
Approx. 193.7 inches
Width:
Approx. 76.2 inches
Height:
Approx. 67.5 inches
Weights
Curb Weight:
Approx. 4100 - 4400 lbs (varies by engine and trim)
Cargo
Cargo Volume Behind First Row:
Approx. 140.5 cubic feet
Cargo Volume Behind Second Row:
Approx. 77.9 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (for 2000 model year)
NHTSA Frontal Impact Passenger:
4-star (for 2000 model year)
IIHS Frontal Offset:
Acceptable (Good/Acceptable/Marginal/Poor rating system)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags
Seat Belts:
Three-point seat belts for all occupants, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and/or CD player, optional premium audio systems available.
Rear Entertainment:
Optional rear-seat video system (VCR or DVD-based depending on specific package).
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear park assist system
Connectivity
Keyless Entry:
Optional remote keyless entry system
Telematics:
No integrated telematics systems like Uconnect for this model year; external communication would be via a cell phone.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used.
Engine Coolant Change:
Refer to manual; typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles; inspection recommended more frequently.
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for specific grade and API service classification)
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid +4) is the recommended fluid for these transmissions. Older specifications like ATF+3 may have been used initially but ATF+4 is backward compatible and preferred.
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically pink or orange in color. Refer to manual for specific part number or equivalent.
Known Issues
Common Problems Overview:
Common issues for this generation include head gasket leaks (especially on the 3.3L and 3.8L engines), transmission solenoid issues (leading to harsh shifting or no reverse), power sliding door malfunctions, and issues with the instrument cluster (e.g., dead gauges).
Head Gasket Failure:
A known weakness, particularly on earlier versions of the 3.3L and 3.8L engines.
Transmission Shifting:
Solenoid pack failures or internal wear can cause shifting problems.
Power Sliding Doors:
Mechanism wear, motor failure, or control module issues can affect operation.
📚 Vehicle History
Brand Heritage
Brand Identity:
Chrysler Corporation, known for innovation in minivans.
Model Evolution
Generation Introduction:
The Chrysler Voyager/Grand Voyager was originally introduced in 1984. The 2000 model year represents a facelift of the second generation (NS/RS), which was originally introduced in 1996.
Production
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The 3.3L and 3.8L V6 engines from Chrysler's family have been recognized in various years by Ward's AutoWorld for their refinement and power delivery in minivan applications.
Ratings
Consumer Reports Reliability:
Reliability ratings for this era of Grand Voyager varied; consult specific year's Consumer Reports for detailed analysis.
Certifications
Federal Safety Compliance:
Designed and manufactured to meet all relevant US Federal Motor Vehicle Safety Standards (FMVSS) for the 2000 model year.
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