Market Position:
Sport Compact segment. Competed with vehicles like the Honda Civic Si, Acura Integra, Toyota Celica, and Nissan Sentra SE-R. Known for its accessible performance, especially the turbocharged models.
Competitive Analysis:
The DSM platform offered a compelling blend of styling, handling, and a robust, tunable 4G63T engine, making it a popular choice for enthusiasts. The AWD variants provided superior traction compared to many FWD competitors.
Key Features:
Available AWD, turbocharged engine option, sporty styling, independent suspension all around, strong aftermarket support.
Covered Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Estimated Page Count:
1500+
Manual Type:
Workshop Repair Service Manual
Format:
PDF (Digital Download)
Engine Systems:
Engine mechanical (4G63, 4G63T, 4G64 SOHC/DOHC), fuel injection, ignition system, cooling system, lubrication system, exhaust system, emissions controls.
Transmission Systems:
Manual transmission (F5M22, KM220), Automatic transmission (F4A33, F4A51), Transfer case (AWD models), clutches, drive axles, differentials.
Chassis Systems:
Suspension (front McPherson strut, rear multi-link), steering system (rack and pinion, power assist), braking system (front disc, rear disc/drum, ABS), wheels and tires.
Electrical Systems:
Wiring diagrams, battery, charging system (alternator), starting system, lighting, instruments, HVAC controls, power windows, power locks, sunroof, stereo system.
Body Systems:
Body and frame, exterior trim, interior trim, doors, windows, seats, HVAC ducting, body panels, rust repair.
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, belt inspection/replacement, battery checks, tire rotation, air filter replacement.
Repair Procedures:
Engine overhaul, head gasket replacement, turbocharger repair/replacement, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting Guides:
Diagnostic flowcharts for common drivability issues, electrical system faults, starting problems, cooling system issues, transmission performance problems.
Diagnostic Procedures:
OBD-I and OBD-II diagnostic codes (where applicable), sensor testing, actuator testing, ECU diagnosis.
Technical Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and diagnostic procedures for both naturally aspirated and turbocharged models.
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 175.0 inches (4445 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.0 inches (1270 mm)
Curb Weight:
Approx. 2800-3200 lbs (1270-1450 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 3800-4000 lbs (1724-1814 kg)
NHTSA Front Crash Rating:
Varies by model year and specific testing, generally average for its era. The manual will detail specific structural integrity and impact analysis for various crash scenarios.
ABS:
Available, especially on higher trim and AWD models. Manual covers ABS system operation, diagnosis, and component testing.
Airbags:
Driver-side airbag standard from mid-90s, passenger airbag optional. Manual covers airbag system components, deployment, and replacement procedures.
Seatbelts:
3-point seatbelts with pretensioners. Manual details seatbelt system maintenance and inspection.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first. Turbo models benefit from more frequent changes.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years for 4G63/4G63T engines. Crucial for preventing catastrophic engine damage.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Spark Plug Replacement Interval:
Every 30,000-60,000 miles depending on plug type (copper vs. platinum). Turbo models may require more frequent inspection/replacement.
Engine Oil Specification:
API SG or higher, SAE 5W-30 or 10W-30 (consult manual for exact viscosity based on temperature).
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil, SAE 75W-90 (check manual for specific type and capacity).
Transmission Fluid Automatic:
ATF SP-III or equivalent (check manual for specific type and capacity).
Coolant Specification:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water. (e.g., Mopar Antifreeze/Coolant or equivalent).
Common Issues 4G63T:
Turbo oil seal leaks, wastegate actuator failure, exhaust manifold cracking, oil slinger failure on early models.
Common Issues General:
Corrosion (especially around wheel wells and rocker panels), differential seal leaks (AWD), manual transmission synchro wear, minor electrical gremlins due to age, aging rubber hoses and bushings.
Diamond Star Motors Heritage:
A joint venture between Chrysler and Mitsubishi Motors, established in 1985. Diamond-Star Motors (DSM) primarily manufactured Mitsubishi-designed vehicles for both the Mitsubishi and Chrysler brands in North America. The platform used for the Laser, Talon, Eclipse, and Galant is a testament to this collaboration.
First Generation:
1989-1994. Featured distinctive styling, front-wheel drive and optional all-wheel drive. The turbocharged GS-T and AWD GSX models were performance benchmarks. The Chrysler Laser was a rebadged Mitsubishi Eclipse.
Second Generation:
1995-1999. Significant redesign with more aerodynamic styling. Offered naturally aspirated and turbocharged engines, with AWD remaining a key option. Mitsubishi Eclipse and Eagle Talon were largely similar, while the Chrysler Sebring Coupe replaced the Laser in Chrysler's lineup for the latter part of this generation.
Production Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Performance Awards:
The Mitsubishi Eclipse GSX and Eagle Talon TSi AWD were frequently lauded in automotive magazines (e.g., Car and Driver, MotorTrend) for their performance and value in the sport compact class during the 1990s.
Sport Compact Rankings:
Consistently ranked among the top affordable performance cars of their respective eras.
Certification:
This manual is an invaluable resource for ASE (Automotive Service Excellence) certified technicians and DIY enthusiasts alike, providing the precise information required for accurate repairs and maintenance.
