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Introduction
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Market Position
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Market Position:
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The Chrysler Neon, particularly in its second generation, aimed to provide an affordable and spirited compact car option. This manual is essential for owners seeking to maintain and repair their vehicle effectively, saving on dealership costs.
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Competitive Analysis
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Competitive Analysis:
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Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Chevrolet Cavalier. The Neon was known for its sporty handling and powerful engine options for its class, making a comprehensive service manual crucial for enthusiasts and owners.
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Key Features
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Key Features:
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This is an official factory service manual, ensuring accuracy and completeness. It provides detailed, step-by-step instructions with illustrations, diagrams, and specifications, enabling users to perform virtually any maintenance or repair task.
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Manual Coverage
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Systems Covered
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Systems Covered:
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General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, and more.
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Procedures Included
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Procedures Included:
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Step-by-step repair procedures, diagnostic troubleshooting guides, routine maintenance tasks, component removal and installation, adjustments, rebuilding procedures, technical specifications, torque values, diagnostic trouble codes (DTCs).
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Technical Depth
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Technical Depth:
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Comprehensive, covering everything from basic maintenance and fluid changes to advanced diagnostics, engine and transmission overhauls, electrical system troubleshooting, and body repairs. Designed for both DIY owners and professional technicians.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 6 months (synthetic oil recommended), or as per severe service schedule.
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Engine Coolant Flush:
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Every 30,000-50,000 miles or 2-3 years.
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Timing Belt Replacement:
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Not applicable for this generation (uses a timing chain).
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Fluid Specifications
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Engine Oil Specification:
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SAE 5W-30 (API Certified)
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Engine Oil Capacity:
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4.0 quarts (3.8 L) with filter (2.0L engine)
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Transmission Fluid Specification Automatic:
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Chrysler ATF+4 (or equivalent specification Mopar ATF+3)
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Transmission Fluid Specification Manual:
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API GL-4 gear oil (e.g., 75W-90)
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Coolant Specification:
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Mopar Antifreeze/Coolant (or equivalent HOAT coolant, typically 50/50 mix with distilled water)
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Brake Fluid Specification:
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DOT 3
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Known Issues
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Common Issues Engine:
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Oil leaks from valve cover or oil pan gasket, coolant leaks from heater hoses or radiator, spark plug thread stripping (especially on aluminum heads), EGR valve issues, occasional oil consumption.
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Common Issues Transmission:
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Automatic transmission solenoid issues (shifting problems), fluid leaks, manual transmission clutch wear.
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Common Issues Suspension:
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Worn control arm bushings, ball joints, tie rod ends, and sway bar links contributing to noise and poor handling.
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Common Issues Electrical:
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Instrument cluster failures (dead pixels, non-functioning gauges), power window motor failures, door lock actuator issues, alternator failures.
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Filter Part Numbers
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Oil Filter Part Number Example:
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Wix 57712, Fram PH3506, Purolator L14001
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Air Filter Part Number Example:
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Wix 49293, Fram CA8472
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