Chrysler Neon 2002-2005 Service Repair Manual

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Basic Information Identification Make: Chrysler Model: Neon Model Years Covered: 2002, 2003, 2004, 2005 Codes Platform: PG (Second Generation) Introduction Market Position Target Audience: DIYers and experienced mechanics seeking comprehensive...

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Type: Car

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Sku: 90955

Tags: 2002 2003 2004 2005 Car Cars Chrysler Neon

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Description

Basic Information
Identification
Make:	Chrysler
Model:	Neon
Model Years Covered:	2002, 2003, 2004, 2005
Codes
Platform:	PG (Second Generation)

Introduction
Market Position
Target Audience:	DIYers and experienced mechanics seeking comprehensive repair information
Competitive Analysis
Comparison To Print:	Presents digital PDF format as more convenient and less expensive than traditional paper manuals
Key Features
Cost Effectiveness:	Inexpensive way to keep the vehicle working properly, saving money on mechanic costs
Information Completeness:	Complete service information, no extra fees, no expiry dates
Convenience:	Easy to use, accessible on multiple devices, printable for workshop use

Manual Details
Coverage Areas
General Coverage:	All Styles Covered
Page Count
Estimated Page Count:	Hundreds of pages (exact number not specified, but indicated as comprehensive)
Manual Type
Type:	Complete Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Service Repair:	Complete Engine Service and Repair Procedures
Transmission Service Repair:	Complete Transmission Service and Repair Procedures
Brake System:	Brake System Service and Repair
Electrical System:	Electrical System Diagnostics and Repair
Wiring Diagram:	Comprehensive Wiring Diagrams
Suspension:	Suspension System Service and Repair
Steering:	Steering System Service and Repair
Cooling System:	Cooling System Service and Repair
Fuel Injection:	Fuel Injection System Service and Repair
Fuel System:	Fuel System Service and Repair
Emission System:	Emission System Diagnosis and Repair
HVAC:	Heater and Air Conditioning (HVAC) System Service and Repair
Engine Control System:	Engine Control System (ECU/PCM) Diagnostics and Repair
Chassis Body:	Chassis and Body Repair Procedures
Restraint System:	Restraint System (Airbags, Seatbelts) Service
Interior:	Interior Trim and Component Repair
Differential Drive:	Differential and Drive Axle Service and Repair
Axle:	Axle Component Service and Repair
Periodic Lubrication:	Periodic Lubrication Schedules and Procedures
Procedures Included
Maintenance:	General Maintenance Procedures and Schedules
Troubleshooting:	Comprehensive Troubleshooting Guides and Diagnostic Steps
Disassembly Assembly:	Step-by-step instructions based on complete disassembly of components
Technical Depth
Depth:	Detailed, factory-level repair information suitable for DIYers and experienced mechanics
Illustrations:	Hundreds of photos and illustrations included

Manual Specifications
File Format
File Type:	PDF
Searchability:	Likely searchable text within PDF
Print Quality
Printability:	Fully Printable (entire manual or selected pages)
Binding Type
Binding:	N/A (Digital PDF format)
Paper Type
Paper Type:	N/A (Digital PDF format)
Requirements
Software Requirements:	Adobe PDF Reader and Winzip (free)
Access Methods
Device Compatibility:	Windows PCs, Laptops, Smartphones, Tablets; Accessible via web browser

Engine Specifications
Primary Engine
Engine Options:	Likely covers the 2.0L SOHC (16-valve) I4 (Engine code: EDZ) and potentially the 2.0L DOHC (16-valve) I4 (Engine code: AGT, AFT) found in this generation.
Performance
Horsepower Range:	Approximately 132 hp to 150 hp, depending on engine and specific trim.
Torque Range:	Approximately 130 lb-ft to 135 lb-ft, depending on engine and specific trim.
Fuel System
Fuel Delivery:	Electronic Multi-Point Fuel Injection (MPI)
Engine Management
ECU:	Chrysler's proprietary engine control module (PCM/ECM)

Transmission
Standard
Transmission Types:	Likely covers both the 5-speed manual transmission (Getrag/Chrysler) and the 4-speed automatic transmission (Chrysler/Mitsubishi F4A42).
Optional
Optional Transmissions:	N/A (Manual and Automatic were the primary options for this generation)
Features
Automatic Features:	Lock-up torque converter, electronic control
Fluid Specifications
Automatic Transmission Fluid:	Likely ATF+4 (MS-9602) or equivalent, though older specifications might be present in the manual for earlier production runs.

Dimensions
Exterior
Body Styles:	Sedan (4-door) and Coupe (2-door)
Weights
Curb Weight:	Approx. 2,700 - 2,900 lbs (depending on body style and equipment)

Safety Features
Ratings
NHTSA Ratings:	Varies by year and specific testing. Manual will provide details relevant to the era.
Passive Features
Airbags:	Driver and Passenger front airbags
Seatbelts:	Front seat pretensioners
Active Features
ABS:	Anti-lock Braking System (ABS) was often an option or standard on higher trims.

Technology Features
Infotainment
Audio System:	Standard AM/FM radio with CD player or cassette player. Optional premium audio systems may have been available.
Driver Assistance
Cruise Control:	Standard on many trims, electronic cruise control system.
Connectivity
Remote Keyless Entry:	Available on many trims for door unlocking and trunk release.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 3,000-7,500 miles, or as indicated by oil change reminder system, depending on driving conditions. Manual will specify exact intervals and oil types.
Tune Up Interval:	Spark plug replacement typically around 60,000-100,000 miles depending on plug type (copper vs. platinum/iridium). Manual will provide specific recommendations.
Fluid Specifications
Engine Oil Type:	Likely 5W-30 or 5W-20 synthetic blend or full synthetic, meeting Chrysler MS-6395 specifications. Manual will confirm exact specification and capacity.
Coolant Type:	Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent. Capacity around 7.5-8.5 quarts. Manual will specify.
Brake Fluid Type:	DOT 3 or DOT 4 brake fluid. Manual will specify.
Known Issues
Common Problems:	Intermittent electrical issues, power window regulator failures, potential for head gasket issues on higher mileage DOHC engines, AC system leaks, door lock actuator failures.

Vehicle History
Brand Heritage
Brand Focus:	Chrysler, a long-standing American automotive manufacturer known for a range of vehicles from compacts to luxury models.
Model Evolution
Generation Details:	Second Generation Neon (2000-2005), featuring updated styling, improved aerodynamics, and chassis refinements over the first generation.
Production
Manufacturing Locations:	Primarily manufactured in the United States (e.g., Belvidere, Illinois) and Mexico.

Awards & Recognition
Recognitions
Automotive Awards:	The second-generation Neon was generally considered a competent entry in the compact segment, though specific awards for this model year range are less prominent compared to some competitors.