Chrysler Neon 2002-2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Model Years Covered: 2002, 2003, 2004, 2005 Codes Chassis Code: PL 👋 Introduction Market Position Target Audience: DIY...

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Type: Car

Vendor:

Sku: 74734

Tags: 2002 2003 2004 2005 Car Cars Chrysler Neon

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Generation:

Second Generation (PL)

Model Years Covered:

2002, 2003, 2004, 2005

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and Chrysler Neon owners seeking to perform maintenance and repairs.

Competitive Analysis

Manual Type Advantage:

Official factory manual equivalent, offering comprehensive and accurate information not always found in generic guides.

Key Features

Value Proposition:

Significant cost savings on repair bills by enabling self-service for maintenance and repairs.

Preparedness:

Essential resource for owners to be prepared for inevitable maintenance and repair needs.

Accessibility:

Instant download for immediate access to repair information.

📋 Manual Details

Coverage Areas

All Models Engines Trims Transmissions:

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but described as comprehensive)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Transmission Service Repair:

Brake System:

Wiring Diagram:

Electrical System:

Suspension:

Periodic Lubrication:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heater Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

Procedures Included

General Maintenance:

Troubleshooting:

Repair Procedures:

Disassembly Assembly:

Cleaning Reinstalling:

Diagnostic Procedures:

Technical Depth

Depth:

Professional Technician Level (same as used in repair shops)

Detail Level:

Detailed substeps, numbered instructions, critical notes, cautions, and warnings

Illustrations:

Detailed illustrations, drawings, photos, and enlarged insets

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Full Printable

Zoom Functionality:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Options:

Covered All Engines for 2002-2005 Neon models.

Performance

Horsepower Torque:

Detailed specifications for all applicable engine variants will be included in the manual.

Fuel System

Fuel Delivery:

Fuel Injection and Fuel System diagnostics and repair procedures.

Engine Management

Engine Control System:

Comprehensive coverage of Engine Control System (ECM/PCM) diagnostics and repair.

🔧 Transmission

Standard Transmission

Manual Transmission:

Yes, coverage for manual transmissions.

Optional Transmission

Automatic Transmission:

Yes, coverage for automatic transmissions.

Features

Transmission Service Repair:

Complete service and repair procedures for all transmission types.

📐 Dimensions

Exterior Dimensions

Wheelbase:

2642 mm (104.0 inches) for Sedan and Coupe models.

Length:

4392 mm (172.9 inches) for Sedan, 4338 mm (170.8 inches) for Coupe.

Width:

1740 mm (68.5 inches).

Height:

1420 mm (55.9 inches) for Sedan, 1379 mm (54.3 inches) for Coupe.

Weights

Curb Weight:

Approximately 1200-1300 kg (2645-2866 lbs) depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (2002-2004 models).

NHTSA Front Impact Passenger:

4 Stars (2002-2004 models).

Passive Features

Airbags:

Front airbags (standard), optional side airbags.

Seatbelts:

Three-point front and rear seatbelts with pretensioners.

Active Features

Anti-lock Braking System (ABS) available on some trims.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio systems available.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Power Windows Locks:

Available on higher trims, power accessories coverage included in manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific recommendations based on engine and driving conditions, typically every 5,000-7,500 miles or 6 months.

Coolant Change:

Refer to manual for recommended intervals, typically every 30,000-50,000 miles or 2-3 years.

Spark Plugs:

Refer to manual for recommended replacement intervals, often around 100,000 miles for platinum or iridium plugs.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity grade (e.g., 5W-30, 5W-20) and API service classification.

Coolant Type:

Chrysler specific OAT (Organic Additive Technology) coolant (e.g., Mopar Antifreeze/Coolant).

Transmission Fluid Type:

ATF+4 for automatic transmissions; manual transmission fluid type specified in manual.

Known Issues

Transmission Issues:

Some models may experience issues with automatic transmission clutch packs or solenoid failure.

Engine Issues:

Potential for intake manifold gasket leaks, oil pan gasket leaks, and occasional issues with the ignition coil pack.

Electrical Issues:

Intermittent electrical issues can arise, often related to ground points or wiring harnesses.

Filter Part Numbers

Oil Filter:

Refer to manual or cross-reference for specific filter part numbers (e.g., Mopar MO-090 or equivalent).

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Chrysler (American automotive manufacturer).

Model Evolution

Second Generation:

The second generation Neon (PL) was introduced for the 2000 model year and continued through 2005, receiving minor updates during its run.

Production

Production Period:

2000-2005 (for this generation).

Manufacturing Locations:

Belvidere, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Industry Recognitions:

While the Neon received mixed reviews, it was often praised for its value and spirited performance in certain trims.