Segment:
Compact MPV / Retro-styled compact car.
Appeal:
Appealed to buyers seeking distinctive styling, practicality, and affordability.
Key Rivals:
Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf, Nissan Sentra.
Styling:
Unique retro-futuristic design inspired by 1930s hot rods and classic cars.
Practicality:
Versatile interior with sliding and folding rear seats, offering good cargo space for its class.
Powertrain Options:
Available with various gasoline engines and a notable diesel option in some markets.
Primary Service:
Comprehensive mechanical and electrical repair, maintenance, and diagnostics for the 2004 Chrysler PT Cruiser.
Diesel Supplement:
Specific service and repair procedures for diesel engine variants of the 2004 PT Cruiser.
Diagnostics:
Detailed diagnostic procedures for body and chassis systems, including troubleshooting guides and electrical schematics.
Parts List:
Inclusion of a parts list, likely referencing OEM part numbers for various components.
Service Manual:
Estimated 1500+ pages (typical for a comprehensive factory service manual).
Diesel Supplement:
Estimated 200-400 pages (specific to diesel engine variants).
Diagnostic Manuals:
Estimated 300-500 pages combined (body and chassis diagnostics).
Primary:
Factory Service Manual (FSM)
Supplemental:
Diesel Supplement, Diagnostic Manuals
Parts Catalog:
Parts List (likely OEM)
File Type:
PDF (8 separate files)
Powertrain:
Engine mechanical (including gasoline and diesel variants), fuel system, ignition system, exhaust system, engine cooling system, lubrication system.
Transmission:
Automatic and manual transmission service, overhaul, and diagnostics.
Drivetrain:
Front-wheel drive system, axles, CV joints, wheel bearings.
Brakes:
Hydraulic brake system, ABS, brake pads, rotors, calipers, lines, master cylinder, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, springs, alignment specifications.
Steering:
Power steering system, steering column, tie rods, steering gear.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, fuses, relays, wiring diagrams, Body Control Module (BCM).
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Body And Interior:
Door mechanisms, seats, interior trim, exterior body panels, glass, locks.
Safety Systems:
Airbag system, seatbelts, anti-theft system.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.
Component Replacement:
Detailed step-by-step instructions for replacing major components like alternators, starters, water pumps, radiators, brake components, suspension parts.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Diagnostics Codes:
OBD-II diagnostic trouble code (DTC) interpretation and troubleshooting steps.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, and wiring diagrams for electrical system diagnosis.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Overhaul:
Detailed steps for rebuilding automatic and manual transmissions.
Brake System Service:
Brake bleeding, component replacement, ABS diagnostics.
HVAC System Repair:
Refrigerant system servicing, component replacement, leak detection.
Body Repair:
Panel replacement, dent repair, glass replacement, interior trim repair.
Level:
Comprehensive. Covers everything from basic maintenance to advanced engine and transmission overhauls, electrical diagnostics, and body repair.
Detail:
Includes torque specifications, clearances, diagnostic flowcharts, wiring diagrams, and detailed exploded views of components.
Gasoline Base:
2.0L I4 (Naturally Aspirated)
Gasoline Performance:
Approx. 130-135 hp, 130-135 lb-ft torque.
Gasoline Optional:
2.4L I4 (Naturally Aspirated)
Gasoline Optional Performance:
Approx. 150 hp, 165 lb-ft torque.
Gasoline Performance Sport:
2.4L I4 Turbo (GT/SRT-4 variants) - Approx. 180-230 hp, 245-250 lb-ft torque (depending on specific model/year).
Diesel Engine:
2.5L I4 Turbo Diesel (VM Motori)
Diesel Performance:
Approx. 115 hp, 221 lb-ft torque.
Gasoline:
Multi-point Fuel Injection (MPI).
Diesel:
Common Rail Direct Injection (CRDI).
Length:
Approx. 167.2 inches (4247 mm)
Width:
Approx. 66.7 inches (1694 mm)
Height:
Approx. 62.1 inches (1577 mm)
Wheelbase:
Approx. 104.7 inches (2659 mm)
Passenger Volume:
Approx. 97.2 cubic feet (2752 L)
Cargo Volume Behind Rear Seat:
Approx. 13.7 cubic feet (388 L)
Cargo Volume With Rear Seat Folded:
Approx. 37.0 cubic feet (1048 L)
Curb Weight:
Approx. 3000-3300 lbs (1360-1497 kg) depending on engine and features.
NHTSA Frontal Impact Driver:
5-star (for models with side airbags)
NHTSA Frontal Impact Passenger:
5-star (for models with side airbags)
NHTSA Side Impact Front Seat:
4-star (for models without side airbags), 5-star (for models with side airbags)
NHTSA Side Impact Rear Seat:
4-star (for models without side airbags), 5-star (for models with side airbags)
IIHS Frontal Offset:
Good
ABS:
Standard Anti-lock Braking System.
Traction Control:
Optional Traction Control System (TCS).
Airbags:
Standard front airbags; optional side-impact airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
Oil Change Gasoline:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil. 3,000 miles (5,000 km) with conventional oil.
Oil Change Diesel:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect and replace annually or every 15,000 miles (24,000 km).
Spark Plugs Gasoline 2.0L/2.4L:
Replace every 100,000 miles (160,000 km) with Platinum or Iridium type plugs.
Transmission Fluid Automatic:
Check fluid level regularly. Replace fluid and filter every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions.
Coolant Replacement:
Initial replacement at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 3 years.
Engine Oil Gasoline 2.0L/2.4L:
SAE 5W-30 (API SN or newer). Capacity: 4.0-4.5 quarts (3.8-4.3 L) depending on engine.
Engine Oil Diesel 2.5L:
SAE 5W-40 (API CI-4 or CJ-4). Capacity: 6.0 quarts (5.7 L).
Transmission Fluid Automatic:
ATF+4 (Chrysler part number 05010017AA or equivalent).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 synthetic gear oil.
Coolant:
HOAT (Hybrid Organic Acid Technology) OAT-based antifreeze/coolant, typically Mopar OAT 50/50 blend or equivalent.
Common Gasoline:
Oil leaks (valve cover gasket, oil pan gasket), power steering pump noise/leak, AC compressor failure, wheel bearing failure, intake manifold gasket leaks (2.4L), transmission solenoid issues.
Common Diesel:
Glow plug issues, turbocharger problems, injector seal leaks, DPF (Diesel Particulate Filter) issues on later models if equipped.
Electrical:
Power window motor failure, interior lighting issues, BCM communication errors.
Suspension:
Strut mount failure, control arm bushings wear.
