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Chrysler Sebring 2004-2006 Service Repair Workshop Manual

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This manual covers the Chrysler Sebring models produced between 2004 and 2006, available in Sedan, Coupe, and Convertible body styles. The Sebring is recognized for its distinctive styling, particularly in...
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Chrysler Sebring 2004-2006 Service Repair Workshop Manual
This manual covers the Chrysler Sebring models produced between 2004 and 2006, available in Sedan, Coupe, and Convertible body styles. The Sebring is recognized for its distinctive styling, particularly in its convertible form, and offers V6 engine options that provide capable performance within the mid-size segment. These vehicles were designed to compete with established models like the Toyota Camry, Honda Accord, Ford Fusion, and Chevrolet Malibu, aiming to offer a blend of comfort, value, and American engineering. This comprehensive factory service manual provides detailed information crucial for the maintenance and repair of your Chrysler Sebring. It covers all major systems, including the engine, transmission, brakes, suspension, steering, electrical systems, and HVAC, along with bodywork and diagnostics. The manual includes routine maintenance procedures, in-depth troubleshooting guides, major component repair instructions, and essential technical specifications, offering over 1500 pages of expert guidance. This resource is designed to assist both professional mechanics and dedicated DIY enthusiasts in keeping their Sebring in optimal condition.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Years Covered:
2004, 2005, 2006
Body Styles Covered:
Sedan, Coupe, Convertible
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan/coupe/convertible
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu
Key Features Of Vehicle
Styling:
Distinctive exterior design, especially the convertible model.
Powertrain Options:
V6 engines offering good performance for the segment.
Key Features Of Manual
Mechanic Centric:
Designed for professional use with in-depth technical data and procedures.
Diagnostic Emphasis:
Strong focus on diagnostic tools and troubleshooting pathways.
📋 Manual Details
Coverage Areas
Major Systems Covered:
Engine, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Bodywork, Diagnostics, Maintenance
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for all engine components.
Engine Performance:
Fuel injection, ignition system, emission control systems, engine tuning and diagnostics.
Transmission Mechanical:
Repair procedures for automatic and manual transmissions.
Transmission Electronic:
Control module diagnostics, solenoid testing, and transmission fluid service.
Brake System:
Disc and drum brake repair, ABS system diagnostics and repair, parking brake.
Suspension System:
Front and rear suspension component replacement, alignment procedures, shock absorber and strut service.
Steering System:
Power steering system repair, steering gear and linkage service, wheel alignment.
Electrical System Components:
Starter, alternator, battery, lighting systems, power windows, door locks, mirrors.
Electrical System Diagnostics:
Wiring diagrams, fuse and relay locations, diagnostic trouble codes (DTCs), body control module (BCM) functions.
HVAC System:
Air conditioning system service and repair, heater core replacement, climate control module.
Body And Trim:
Exterior trim, interior trim, door panel removal, seat removal, convertible top service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues.
Major Component Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, driveshaft repair.
Diagnostic Procedures:
Utilizing scan tools, interpreting sensor data, and pinpointing fault locations.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Torque Specifications:
Precise torque values for critical fasteners.
Technical Depth
Depth Of Coverage:
Complete vehicle service and repair, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, clear text and images, searchable content.
Print Quality
Printability:
Printable pages for physical use in a workshop environment.
Binding Type
Digital Format Features:
Hyperlinked table of contents, bookmark functionality, cross-referenced sections.
Paper Type
Digital File Size:
Optimized for efficient download and storage.
⚙️ Engine Specifications
Primary Engine
Engine Code 2 7L:
EDK
Engine Displacement 2 7L:
2.7 Liters (2736 cc)
Engine Configuration 2 7L:
V6 SOHC
Horsepower 2 7L:
189 hp @ 6400 rpm
Torque 2 7L:
191 lb-ft @ 4000 rpm
Optional Engine
Engine Code 3 5L:
EGW
Engine Displacement 3 5L:
3.5 Liters (3497 cc)
Engine Configuration 3 5L:
V6 SOHC
Horsepower 3 5L:
200 hp @ 5800 rpm (2004), 224 hp @ 6000 rpm (2005-2006)
Torque 3 5L:
218 lb-ft @ 4000 rpm (2004), 230 lb-ft @ 4000 rpm (2005-2006)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular 87 Octane (minimum)
Engine Maintenance
Spark Plug Type:
Champion (refer to manual for specific part numbers by engine)
Engine Oil Type:
SAE 5W-30 (preferred for 2.7L and 3.5L)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter (2.7L), 5.0 quarts (4.7 L) with filter (3.5L)
🔧 Transmission
Standard Transmission
Standard On Some Models:
4-speed Automatic (40TES / 41TES)
Optional Transmission
Optional On Some Models:
4-speed Automatic (42LE / 42RLE)
Features
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 9602)
Transmission Fluid Capacity:
Approximately 7.5 quarts (7.1 L) for most automatic transmissions
Manual Transmission Availability
Manual Transmission:
Not commonly available or specified for these model years in the US market.
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2761 mm)
Length Sedan Coupe:
193.7 inches (4920 mm)
Length Convertible:
192.2 inches (4882 mm)
Width:
70.5 inches (1791 mm)
Height Sedan Coupe:
55.7 inches (1415 mm)
Height Convertible:
55.4 inches (1407 mm)
Cargo
Trunk Capacity Sedan:
15.5 cubic feet (439 L)
Trunk Capacity Coupe:
13.6 cubic feet (385 L)
Trunk Capacity Convertible:
7.7 cubic feet (218 L) with top up
Weights
Curb Weight Sedan:
3250 - 3450 lbs (1474 - 1565 kg) approx.
Curb Weight Convertible:
3500 - 3700 lbs (1588 - 1678 kg) approx.
Wheels And Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size Base Models:
P215/65R16
Optional Tire Size:
P225/50R17, P215/55R16 (depending on trim and body style)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-Star (2004-2006 models)
NHTSA Front Impact Passenger:
4-Star (2004-2006 models)
IIHS Frontal Offset Score:
Good (for most model years and configurations)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some trims/models
Electronic Stability Control:
Available on some models, especially with 3.5L engine.
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional front side airbags on some models
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium Infinity sound system available.
Navigation:
Optional navigation system available on higher trims.
Climate Control:
Manual climate control standard, optional automatic climate control.
Driver Assistance
Cruise Control:
Standard
Remote Keyless Entry:
Standard or available depending on trim level.
Connectivity
Power Outlets:
12V accessory power outlets
Usb Ports:
Not standard on these models; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for iridium-tipped plugs (refer to manual for exact type).
Transmission Fluid Service:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on driving conditions and fluid type used; consult manual for specifics.
Fluid Specifications
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (refer to manual for specific Mopar part number)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Chrysler Power Steering Fluid (Mopar P/N 04591336AA or equivalent)
Known Issues
Transmission Harsh Shifting:
Some models, particularly those with the 42LE/42RLE transmission, may exhibit harsh shifting or delayed engagement, often related to solenoid packs or valve body issues.
Suspension Clunks:
Worn ball joints, tie rod ends, or sway bar links can lead to clunking noises over bumps.
Heater Core Leaks:
Heater core leaks can cause a sweet smell inside the cabin and fogging on the windshield.
Power Window Motors:
Failure of power window motors or regulators is a relatively common issue.
Maintenance Recommendations
Timing Belt Vs Chain:
These engines (2.7L and 3.5L V6) utilize a timing chain, which generally does not require periodic replacement unless issues arise.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing American vehicles known for comfort and value.
Model Evolution
Second Generation Sebring:
This generation (2001-2006) was based on Chrysler's JA platform and saw significant styling and mechanical updates.
Design Direction:
Evolved styling from the previous generation, with a more modern and aerodynamic appearance.
Production
Production Location:
Sterling Heights, Michigan, USA
Production Years For This Generation:
2001-2006
🏆 Awards & Recognition
Recognitions
Consumer Reports Reliability:
Reliability ratings varied by year and engine; consult specific model year reviews from the period.
Ratings
Jdpowers Performance Initial Quality:
Varies by model year; consult specific J.D. Power reports from 2004-2006.
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