Chrysler Town & Country 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 2005 Codes Platform: Chrysler RS minivan platform 👋 Introduction Market Position Segment: Full-size minivan Target Audience: Families, individuals requiring...

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Type: Car

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Sku: 369539

Tags: 2005 Car Cars Chrysler Town & Country Town and Country

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Year:

Codes

Platform:

Chrysler RS minivan platform

👋 Introduction

Market Position

Segment:

Full-size minivan

Target Audience:

Families, individuals requiring ample passenger and cargo space, DIY mechanics, professional technicians.

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/Uplander.

Key Features

Vehicle Appeal:

Versatile interior, comfortable ride, available Stow 'n Go seating (on some trims), family-friendly features.

Manual Value Proposition:

Provides authoritative, factory-level repair information essential for maintaining and repairing the 2005 Town & Country, saving on dealership service costs.

📋 Manual Details

Coverage Areas

Major Systems:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

3.8L V6 (EGH) and 3.3L V6 (EGA) disassembly, assembly, repair, and overhaul procedures; component testing and specifications.

Engine Electrical:

Ignition system, fuel injection system, starting and charging system, sensors, actuators, ECM diagnostics, wiring diagrams.

Transmission Automatic:

4-speed automatic transmission (41TE/42LE) removal, installation, disassembly, assembly, and overhaul; hydraulic controls, torque converter.

Drivetrain:

Front-wheel drive system, CV axles, differential, wheel bearings.

Suspension:

Front independent suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam, shocks), wheel alignment specifications.

Steering:

Power steering system, steering column, steering gear/rack and pinion, tie rods, power steering fluid specifications.

Brakes:

Front and rear disc brakes, ABS system, parking brake, brake fluid type and bleeding procedures, hydraulic component specifications.

Electrical Lighting:

Headlights, taillights, interior lighting, fog lights, bulb types and replacement procedures.

Electrical Comfort:

Power windows, power locks, power seats, sunroof, remote keyless entry, interior trim removal.

HVAC:

Air conditioning system, heating system, climate control, blower motor, refrigerant recharge, cabin air filter replacement.

Body Exterior:

Body panel removal and installation (doors, hood, liftgate), bumpers, glass replacement, exterior trim.

Body Interior:

Dashboard removal, center console, seating systems, interior trim panels, headliner.

Procedures Included

Maintenance:

Oil change intervals, filter replacements, tire rotation, fluid level checks, spark plug replacement, belt replacement, brake pad replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for all major systems, electrical diagnostic charts.

Repair:

Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation for virtually all vehicle systems.

Installation:

Procedures for installing replacement parts and accessories, including engine components, suspension parts, and body panels.

Diagnostics:

Detailed diagnostic strategies for engine performance, transmission operation, ABS, airbag systems, and other electronic modules.

Technical Depth

Depth:

Comprehensive, from basic fluid checks and filter changes to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Digital Format:

PDF, searchable text for quick information retrieval, hyperlinked for navigation.

Print Quality

Image Clarity:

High-resolution diagrams, illustrations, and photographs ensuring clarity of technical details.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.3 L (3301 cc)

Engine 1 Type:

Overhead Valve (OHV) V6

Engine 1 Bore X Stroke:

3.91 x 3.58 in (99.3 x 90.9 mm)

Engine 1 Compression Ratio:

9.0:1

Engine 1 Horsepower:

170 hp @ 4800 rpm

Engine 1 Torque:

205 lb-ft @ 3300 rpm

Engine 1 Fuel Induction:

Multi-port Electronic Fuel Injection (MPI)

Engine 1 Block Material:

Cast Iron

Engine 1 Cylinder Head Material:

Aluminum

Engine 2 Displacement:

3.8 L (3778 cc)

Engine 2 Type:

Overhead Valve (OHV) V6

Engine 2 Bore X Stroke:

3.91 x 4.11 in (99.3 x 104.4 mm)

Engine 2 Compression Ratio:

9.6:1

Engine 2 Horsepower:

205 hp @ 5000 rpm

Engine 2 Torque:

240 lb-ft @ 3000 rpm

Engine 2 Fuel Induction:

Multi-port Electronic Fuel Injection (MPI)

Engine 2 Block Material:

Cast Iron

Engine 2 Cylinder Head Material:

Aluminum

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane recommended

Fuel Tank Capacity:

18.5 US gallons (70 L)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic transaxle (41TE)

Optional

Transmission Type:

4-speed automatic transaxle (42LE) with Towing Package (may have different gear ratios/cooling)

Features

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Fluid Capacity:

Approx. 8.0 - 9.0 US quarts (7.6 - 8.5 L) for initial fill, service fill may be less.

📐 Dimensions

Exterior

Wheelbase:

119.2 inches (3028 mm)

Length:

199.5 inches (5067 mm)

Width:

78.5 inches (1994 mm)

Height:

68.7 inches (1745 mm)

Front Track:

64.0 inches (1626 mm)

Rear Track:

63.8 inches (1621 mm)

Weights

Curb Weight:

4,200 - 4,500 lbs (1905 - 2041 kg), depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Approx. 5,800 - 6,000 lbs (2630 - 2722 kg)

Cargo

Cargo Volume Behind First Row:

140.5 cu ft (3979 L)

Cargo Volume Behind Second Row:

78.1 cu ft (2212 L)

Cargo Volume Behind Third Row:

38.7 cu ft (1096 L)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Good (5-star rating)

NHTSA Frontal Passenger:

Good (5-star rating)

NHTSA Side Impact Driver:

Good (5-star rating)

NHTSA Side Impact Rear Passenger:

Good (5-star rating)

NHTSA Rollover:

4-Star Rating (based on 14.6% tip-up likelihood)

Active Features

Standard Anti-lock Braking System (ABS) on all wheels.

Traction Control:

Available Traction Control System (TCS).

Passive Features

Airbags Front:

Standard multi-stage front airbags for driver and front passenger.

Airbags Side:

Optional front and rear side-curtain airbags.

Seatbelts:

3-point seatbelts for all seating positions, pretensioners and load limiters for front seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette player, Sirius Satellite Radio capability, and optional premium Infinity audio system.

Rear Seat Entertainment:

Optional rear-seat entertainment system with DVD player and screens.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Remote Keyless Entry:

Standard remote keyless entry system with key fob.

Power Liftgate:

Optional power liftgate.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Inspect at 30,000 miles (48,000 km), replace as needed or at recommended intervals for specific plug types (e.g., platinum/iridium).

Transmission Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on driving conditions and manufacturer recommendations; clutch pack inspection recommended.

Coolant Replacement:

First change at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified).

Engine Oil Capacity:

3.8 L: 4.5 US quarts (4.3 L) with filter; 3.3 L: 3.75 US quarts (3.5 L) with filter.

Brake Fluid Type:

DOT 3.

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent.

Known Issues

Common Wear Items:

Brake pads and rotors, suspension components (ball joints, tie rod ends, sway bar links), wheel bearings, CV axles.

Transmission Issues:

Occasional concerns with the 41TE/42LE transmission solenoid packs, valve body issues, and planetary gear wear, especially with high mileage or heavy use.

Engine Issues:

Rear main seal leaks, intake manifold gasket leaks (less common on these OHV designs), EGR valve issues, potential for head gasket leaks (though less prevalent than later DOHC designs).

Electrical Issues:

Faulty liftgate modules, power sliding door motor issues, power window regulator failures, instrument cluster problems.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles, now Stellantis).

Model Evolution

Generation:

Third Generation (RS) Minivan.

Design Language:

Continuation of the minivan design pioneered by Chrysler, with updated styling and interior features.

Production

Production Start Year:

1996 (for the RS platform)

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant).

🏆 Awards & Recognition

Recognitions

Minivan Rankings:

Consistently ranked as a top minivan for family utility and comfort during its production run.

Safety Awards:

Received top safety ratings from NHTSA and IIHS for its class.