Chrysler Voyager 1997 Factory Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1997 Codes Platform Code: NS (Chrysler), RS (Dodge), TS (Plymouth) Vin Code Vehicle Type: H (Minivan) 👋 Introduction Market Position Segment:...

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Sku: 584078

Tags: 1997 Car Cars Chrysler Voyager

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Voyager

Year:

Codes

Platform Code:

NS (Chrysler), RS (Dodge), TS (Plymouth)

Vin Code Vehicle Type:

H (Minivan)

👋 Introduction

Market Position

Segment:

Mid-size minivan segment

Key Competitors 1997:

Ford Windstar, Chevrolet Lumina APV, Honda Odyssey, Toyota Previa

Competitive Analysis

Voyager Advantage:

Spacious interior, versatile seating options, strong V6 engine performance

Key Features

Vehicle Purpose:

Family hauling, cargo transport, versatile utility vehicle

Design Philosophy:

Front-wheel drive platform offering car-like driving dynamics and passenger comfort

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the 1997 Chrysler Voyager

Secondary Coverage:

Includes Dodge Caravan and Plymouth Grand Voyager variants of the same generation

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Printed Book

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, diagnostics, and component testing for all engine variants

Engine Electrical:

Ignition system, fuel injection, starting, charging, ECU diagnostics

Transmission:

Automatic transmission overhaul, diagnostics, and fluid service

Brakes:

Front and rear brake systems, ABS diagnostics and repair

Suspension:

Front and rear suspension components, alignment, shock absorber replacement

Steering:

Power steering system, steering column, tie rod replacement

HVAC:

Air conditioning system, heating, ventilation, refrigerant service

Electrical Body:

Lighting, power windows, power locks, mirrors, interior/exterior lighting, wiper system

Body And Chassis:

Body panel repair, door mechanisms, interior trim removal, frame alignment

Diagnostics Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes

Component Replacement:

Detailed step-by-step guides for replacing major components

Diagnostic Charts:

Fault code lookup and troubleshooting flowcharts

Rebuilding Procedures:

Instructions for engine and transmission rebuilds

Technical Depth

Depth:

Professional-level repair, including full engine and transmission overhauls, electrical system diagnostics, and bodywork

📊 Manual Specifications

File Format

Digital Format Availability:

N/A (This is a printed manual)

Print Quality

Print Quality:

High-quality printing on durable paper, designed for workshop use

Binding Type

Binding:

Sturdy binding (likely perfect bound or comb bound) to withstand frequent use

Paper Type

Paper Type:

Durable, possibly coated paper to resist grease and wear

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

3.0L V6 (Mitsubishi 6G72)

Displacement 3.0L:

2972 cc (181.4 cu in)

Horsepower 3.0L:

142 hp @ 4800 rpm

Torque 3.0L:

177 lb-ft @ 3200 rpm

Optional Engine

Engine Code Optional:

3.3L V6 (Chrysler EGP)

Displacement 3.3L:

3301 cc (201.5 cu in)

Horsepower 3.3L:

158 hp @ 4700 rpm

Torque 3.3L:

195 lb-ft @ 3400 rpm

Engine Code Performance:

3.8L V6 (Chrysler EGH) - (Often found in Grand Voyager models)

Displacement 3.8L:

3778 cc (230.6 cu in)

Horsepower 3.8L:

166 hp @ 4400 rpm

Torque 3.8L:

230 lb-ft @ 3200 rpm

Fuel System

Fuel Injection Type:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle

Transmission Codes:

A604 (FWD 4-speed automatic) for 3.0L and 3.3L; A670 (FWD 4-speed automatic) for 3.8L

Optional

Optional Transmission:

N/A (4-speed automatic was standard across most variants)

Features

Transmission Control:

Electronic Control Module (ECM) controlled shifts

Transmission Fluid Type:

ATF+3 (or Mopar Automatic Transmission Fluid Type 7176)

📐 Dimensions

Exterior

Length Standard:

179.7 inches

Length Long Wheelbase:

189.4 inches (Grand Voyager)

Width:

72.4 inches

Height:

67.9 inches

Wheelbase Standard:

111.8 inches

Wheelbase Long:

119.3 inches (Grand Voyager)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 37.0 cu ft (standard wheelbase), 52.0 cu ft (long wheelbase)

Cargo Volume Behind 2Nd Row:

Approx. 85.0 cu ft (standard wheelbase), 118.0 cu ft (long wheelbase)

Cargo Volume Behind 1St Row:

Approx. 149.0 cu ft (standard wheelbase), 179.0 cu ft (long wheelbase)

Weights

Curb Weight Est Min:

3,800 lbs

Curb Weight Est Max:

4,200 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver Rating:

Not rated or deemed acceptable for the era.

NHTSA Frontal Impact Passenger Rating:

Not rated or deemed acceptable for the era.

IIHS Offset Frontal Rating:

Marginal (for the generation, specific 1997 may vary slightly)

Active Features

Available Anti-lock Braking System (ABS) on all wheels

Passive Features

Airbags:

Driver and front passenger airbags standard

Seat Belts:

Three-point seat belts for all seating positions

Child Safety:

Rear door child safety locks, LATCH system not standard

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or optional CD player. Speaker configurations varied by trim.

Display:

Basic analog gauge cluster, optional digital climate control display.

Driver Assistance

Cruise Control:

Standard on most models

Traction Control:

Not commonly available on this model year.

Connectivity

Connectivity Features:

Limited to optional power accessories (locks, windows, mirrors). No integrated Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specifics).

Transmission Fluid Service:

Every 30,000-60,000 miles, or as indicated by fluid condition.

Spark Plug Replacement:

Typically around 60,000-100,000 miles for conventional spark plugs.

Coolant Flush:

Every 24,000-30,000 miles or 24 months.

Fluid Specifications

Engine Oil Type:

API SJ, SAE 5W-30 (or 10W-30 depending on climate, check manual)

Engine Oil Capacity:

Approx. 4.5 quarts (3.0L) / 5.0 quarts (3.3L/3.8L) with filter

Coolant Type:

Chrysler / Mopar Antifreeze/Coolant (ethylene glycol-based)

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (e.g., Dexron III)

Brake Fluid Type:

DOT 3

Known Issues

Transmission Hard Shifting:

Common issue with the 4-speed automatic (A604/A670), often related to solenoid pack failure or fluid contamination. Manual addresses diagnostics.

Intake Manifold Gasket Leaks:

Potential for coolant leaks from the intake manifold gaskets on certain V6 engines. Manual details replacement procedures.

Power Window Motors:

Can experience failure; manual provides removal and installation guidance.

Rear Climate Control Issues:

HVAC system issues, especially in rear seating areas. Manual covers HVAC system diagnostics.

Ignition Switch Failure:

Electrical system issues can sometimes stem from a faulty ignition switch. Manual provides testing and replacement.

📚 Vehicle History

Brand Heritage

Chrysler Minivan Legacy:

Chrysler is credited with pioneering the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984.

Model Evolution

Generation Introduction:

The NS platform Voyager was introduced for the 1996 model year, representing the second generation of Chrysler's minivans.

Key Updates 1997:

Minor trim and feature adjustments, possibly some powertrain refinements for reliability.

Production

Manufacturing Locations:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years Ns Platform:

1996-2000

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler minivans (including Voyager variants) were frequently recognized on Car and Driver's 10Best lists in earlier generations, establishing a strong reputation.

Ratings

Consumer Reports Ratings:

Mixed ratings for reliability during this era, particularly concerning powertrain components. The manual is essential for addressing potential issues.

Certifications

Certification Standard:

Factory Service Manuals are recognized industry standards for vehicle repair and maintenance.