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Chrysler Voyager 1996 All Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1996 Generation Generation Code: NS Codes Chassis Code: GS 👋 Introduction Market Position Market Segment: Minivan Target Audience: DIY mechanics, professional...
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Type: Car
Vendor:
Sku: 42154
Chrysler Voyager 1996 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Year:
1996
Generation
Generation Code:
NS
Codes
Chassis Code:
GS
👋 Introduction
Market Position
Market Segment:
Minivan
Target Audience:
DIY mechanics, professional technicians, fleet maintenance
Competitive Analysis
Competitors:
Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Plymouth Grand Voyager
Key Features
Vehicle Appeal:
Practicality, family hauling, versatile interior
Manual Value Proposition:
Empowers owners with detailed, accurate repair information, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Type:
All Service Repair
Page Count
Estimated Page Count:
1500-2000
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, component testing
Engine Electrical:
Ignition, fuel injection, starting, charging systems, sensors, ECUs
Transmission Automatic:
Operation, overhaul, diagnostics, fluid service (e.g., 41TE/42LE)
Brakes:
Hydraulic system, ABS, component replacement, bleeding procedures
Suspension And Steering:
Front/rear suspension, power steering, alignment specifications
HVAC:
Air conditioning, heating, ventilation systems, component replacement
Electrical And Wiring:
Body control modules, lighting, power windows, door locks, fuses, relays, wiring diagrams
Body And Interior:
Panel removal, trim, seats, sound deadening, body repair procedures
Fuel System:
Fuel pump, injectors, lines, tank, evaporative emissions
Cooling System
Cooling System:
Radiator, water pump, thermostat, coolant types, flushing
Exhaust System
Exhaust System:
Component replacement, emissions control
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, OBD-II codes
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Detailed instructions for engine and transmission rebuilds
Alignment And Balancing:
Wheel alignment angles, balancing procedures
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Torque Specifications:
Detailed torque values for critical fasteners
Technical Depth
Depth Level:
Expert Level (covers complete teardown and reassembly)
Diagnostic Capabilities:
Advanced diagnostics using scan tools and component testing
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Image Resolution:
High Resolution (suitable for printing)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.0L V6 (Mitsubishi 6G72)
Engine Description 1:
SOHC, 12-valve, naturally aspirated
Horsepower 1:
141 hp @ 5000 rpm
Torque 1:
170 lb-ft @ 3750 rpm
Optional Engine
Engine Code 2:
3.3L V6 (Chrysler EFA/EGA)
Engine Description 2:
Overhead Valve (OHV), 12-valve, naturally aspirated
Horsepower 2:
158 hp @ 4500 rpm
Torque 2:
190 lb-ft @ 3250 rpm
Engine Code 3:
3.8L V6 (Chrysler EGH)
Engine Description 3:
Overhead Valve (OHV), 12-valve, naturally aspirated
Horsepower 3:
166 hp @ 4400 rpm
Torque 3:
207 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
4-speed Automatic (41TE/42LE)
Optional
Transmission Type 2:
4-speed Automatic (42LE - Heavy Duty)
Features
Transmission Control:
Electronic transmission control with automatic shift logic
Fluid Specifications
Transmission Fluid Type:
ATF+4 (or equivalent, consult manual for specific cross-reference)
📐 Dimensions
Exterior
Length:
Approx. 188.7 inches
Width:
Approx. 72.4 inches
Height:
Approx. 68.8 inches
Wheelbase:
Approx. 112.1 inches
Cargo
Cargo Volume Seats Up:
Approx. 150 cu ft (with rear seats removed)
Weights
Curb Weight Min:
Approx. 3600 lbs
Gross Vehicle Weight Rating Gvwr:
Approx. 5300 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4/5 Stars (for 1996 model)
NHTSA Passenger Front Impact:
4/5 Stars (for 1996 model)
Active Features
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Front seat pretensioners, rear 3-point seat belts
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM stereo with cassette and CD player
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Remote Keyless Entry:
Optional remote keyless entry system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (depending on oil type and driving conditions, consult manual)
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (recommendation varies, consult manual)
Coolant Change Interval:
Every 30,000 - 100,000 miles (depending on coolant type, consult manual)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (check for seasonal variations, consult manual)
Engine Oil Capacity:
Approx. 3.7 - 4.7 quarts (depending on engine, consult manual)
Coolant Type:
Ethylene Glycol based, Green (consult manual for specific Mopar recommendation)
Known Issues
Common Issue 1:
Transmission clutch pack wear (especially 41TE/42LE)
Common Issue 2:
Head gasket leaks (3.0L Mitsubishi engine)
Common Issue 3:
Door lock actuator failures
Common Issue 4:
Alternator failures
Common Issue 5:
CV joint wear
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler historically known for innovation in automotive design and family vehicles.
Model Evolution
Generation Name:
NS Generation
First Generation Launch:
1991
Generation Ns Years:
1996-2000
Production
Manufacturing Plant:
Windsor Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Automotive Journal Recognition:
Often cited in automotive publications for its utility and value as a family vehicle.
Ratings
Consumer Reports Rating:
Variable ratings depending on specific year and powertrain, but generally recognized for its segment contribution.
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