Key Competitors:
Dodge Grand Caravan, Ford Windstar, Toyota Sienna, Honda Odyssey
Unique Selling Points:
Spacious interior, flexible seating configurations, comfortable ride, availability of Stow 'n Go seating (later models, but design principles established here).
Powertrain:
Engine (2.4L DOHC, 3.0L SOHC V6, 3.3L OHV V6), Transmission (3-speed automatic, 4-speed automatic)
Chassis:
Suspension (front struts, rear torsion beam), Steering (power rack-and-pinion), Brakes (front disc, rear drum/disc), Wheels & Tires
Electrical:
Wiring diagrams, lighting, ignition system, charging system, starting system, instrument cluster, comfort & convenience systems
Body:
Exterior (doors, hood, liftgate), Interior (seats, trim, dashboard), Climate control (HVAC), Body structure and repair
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair:
Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair
Diagnostics:
OBD-II diagnostics, sensor testing, actuator testing
Depth:
Comprehensive: Covers all aspects from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics.
Engine 1:
2.4L DOHC Inline-4 (4G69 Mitsubishi)
Engine 2:
3.0L SOHC V6 (6G72 Mitsubishi)
Engine 3:
3.3L OHV V6 (Chrysler EER)
Horsepower 2.4L:
Approx. 150 hp @ 5750 rpm
Torque 2.4L:
Approx. 160 lb-ft @ 4000 rpm
Horsepower 3.0L:
Approx. 150 hp @ 5000 rpm
Torque 3.0L:
Approx. 170 lb-ft @ 3750 rpm
Horsepower 3.3L:
Approx. 158 hp @ 4700 rpm
Torque 3.3L:
Approx. 190 lb-ft @ 3250 rpm
Fuel Delivery 2.4L:
Electronic Fuel Injection (EFI)
Fuel Delivery V6:
Electronic Fuel Injection (EFI)
Emission Controls:
Catalytic converter, EGR system, evaporative emission control
Transmission Type Standard:
3-Speed Automatic (A604/41TE variants) for 2.4L & 3.0L V6
Transmission Type Optional:
4-Speed Automatic (42LE) for 3.3L V6
Transmission Control:
Electronic control unit (ECU) for optimal shift points and performance.
Transmission Fluid Type:
ATF+4 (Chrysler Mopar)
Transmission Fluid Capacity 3Spd:
Approx. 9.5 quarts (9.0 L)
Transmission Fluid Capacity 4Spd:
Approx. 11.2 quarts (10.6 L)
Length:
Approx. 178.9 inches (4544 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 66.9 inches (1699 mm)
Wheelbase:
Approx. 111.8 inches (2840 mm)
Cargo Volume Behind 3Rd Row:
Approx. 20.1 cubic feet (569 L)
Cargo Volume Max:
Approx. 143.2 cubic feet (4055 L) with rear seats removed
Curb Weight Est:
Approx. 3800-4100 lbs (1724-1860 kg) depending on configuration
Gross Vehicle Weight Rating Est:
Approx. 5300-5500 lbs (2404-2495 kg)
NHTSA Driver Side Front Impact Rating:
Likely 4-star (data varies slightly by model year and specific testing methodology)
NHTSA Passenger Side Front Impact Rating:
Likely 4-star (data varies slightly by model year and specific testing methodology)
ABS:
Standard on most trims, optional on some early models.
Traction Control:
Optional on some models, typically with higher trim levels.
Airbags:
Driver and front passenger airbags standard. Side airbags were not common on this generation.
Seatbelts:
3-point seatbelts for all seating positions, with pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system introduced during this generation, becoming more widespread by 1999.
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specifics.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement 2.4L:
Approx. 60,000-100,000 miles (96,000-160,000 km), depending on plug type.
Spark Plug Replacement V6:
Approx. 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Engine Oil Type:
SAE 5W-30 or 10W-30, API service rating SG or higher. Check manual for specific recommendations.
Coolant Type:
Chrysler Mopar Antifreeze/Coolant (Ethylene Glycol based) or equivalent. Typically a green color. 50/50 mix with distilled water.
Power Steering Fluid Type:
Chrysler Mopar Power Steering Fluid or Dexron III ATF
Common Wear Items:
Brake pads and rotors, suspension bushings, exhaust components, CV joints.
Engine Specific Issues:
3.3L V6: Head gasket leaks, intake manifold gasket leaks. 2.4L: Oil leaks from valve cover and oil pan gaskets. Mitsubishi engines generally robust.
Transmission Specific Issues:
41TE/AE transmissions can be prone to solenoid issues or torque converter shudder if not properly maintained. Regular fluid changes are crucial.
Electrical Issues:
Window regulator failures, power door lock actuators, instrument cluster 'dead' spots or flickering gauges are not uncommon.
Body Rust:
Rocker panels, wheel wells, and lower door edges can be susceptible to rust in areas with road salt.
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983. The Voyager nameplate continued this legacy.
Gs Generation Introduction:
The second generation (GS) debuted for the 1996 model year, marking a significant redesign from the first generation.
Key Design Changes Gs:
Smoother, more aerodynamic styling, improved interior packaging, introduction of optional all-wheel drive (AWD) on some models (not typically covered in this manual's scope for typical Voyager trims).
Manufacturing Locations:
Primarily Windsor, Ontario, Canada and St. Louis, Missouri, USA.
Production Period Gs:
1996-2000
Automobile Magazine All Star:
The Chrysler Voyager (and its Plymouth/Dodge siblings) were frequent recipients of Automobile Magazine's All-Star awards in the minivan category during the 1990s.
Consumer Reports Ratings:
Ratings varied by year and specific powertrain, but generally offered good practicality and value, with some noted reliability concerns in specific areas.
