Vehicle Segment:
Mid-size Minivan
Target Audience:
Families seeking versatile and comfortable transportation
Key Competitors:
Dodge Grand Caravan, Ford Windstar, Honda Odyssey, Toyota Sienna
Vehicle Strengths:
Spacious interior, comfortable ride, versatile seating configurations, powerful V6 engine options
Manual Value Proposition:
Empowers owners and independent technicians with factory-level repair and maintenance knowledge, reducing reliance on expensive dealership service.
Engine Systems:
Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine electrical, starting, charging
Transmission Systems:
Automatic transmission (e.g., 41TE/42LE), clutch operation (if applicable to specific variants), transmission control module (TCM)
Drivetrain Systems:
Front-wheel drive (FWD) system, driveshafts, differentials
Suspension Systems:
Front suspension (struts, control arms, ball joints), rear suspension (torsion beam or independent depending on specific variant), wheel alignment specifications
Steering Systems:
Power steering system, steering column, steering gear/rack and pinion
Brake Systems:
Front and rear brake components (discs/drums), hydraulic system, anti-lock braking system (ABS) diagnostics and repair
Electrical Systems:
Battery, starting system, charging system, lighting system, instrument cluster, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM)
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, climate control operation
Body And Interior:
Body panels, doors, windows, seats, interior trim, sunroof (if equipped), liftgate
Safety Systems:
Airbag system (SRS) diagnostics and repair, seat belt mechanisms
Maintenance Procedures:
Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush
Repair Procedures:
Engine component repair (e.g., head gasket, timing belt/chain), transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (shocks, struts, ball joints), steering system repair, electrical component troubleshooting and replacement
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, testing of electrical circuits and sensors, fuel system pressure testing
Technical Specifications Charts:
Torque specifications for all fasteners, engine data, electrical system specifications, diagnostic parameters
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Troubleshooting Trees:
Step-by-step diagnostic flowcharts for common problems
Depth Of Information:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and detailed electrical system repair.
Wheelbase:
113.1 inches (2873 mm)
Length:
193.9 inches (4925 mm)
Width:
76.9 inches (1953 mm)
Height:
68.3 inches (1735 mm)
Curb Weight Range:
Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5700-6000 lbs (2585-2722 kg)
Cargo Volume Behind 1St Row:
Approx. 150 cu. ft. (4.25 m³)
Cargo Volume Behind 2Nd Row:
Approx. 85 cu. ft. (2.41 m³)
NHTSA Rollover Rating 2001:
Four-star (driver and passenger front-seat side-impact occupant protection)
IIHS Small Overlap Front Rating:
Not rated (as this test was not prevalent for this era)
ABS Availability:
Optional on most trims, standard on higher trims
Airbag System:
Driver and front passenger airbags (SRS)
Seatbelt Type:
Three-point seat belts for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil (refer to manual for specific recommendations).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for conventional plugs, potentially longer for platinum/iridium
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, especially under severe operating conditions
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Engine Oil Specification:
API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 3.3L V6; Approx. 5.0 quarts (4.7 liters) with filter for 3.8L V6
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Green 50/50 mix with distilled water)
Common Issues Engine:
Head gasket leaks, intake manifold gasket leaks, oil filter housing leaks, occasional spark plug blow-out on some engines.
Common Issues Transmission:
Torque converter shudder, transmission fluid leaks, issues with the transmission control solenoid.
Common Issues Suspension:
Worn front control arm bushings, worn ball joints, premature tie rod end wear.
Common Issues Electrical:
Faulty window regulators, issues with the power sliding door mechanism, intermittent HVAC blower motor operation.
Brand History Note:
Chrysler has a long history in automotive manufacturing, particularly known for its innovations in the minivan segment.
Voyager Model Context:
The Chrysler Voyager is part of the Dodge Caravan/Plymouth Voyager family, representing Chrysler's pioneering efforts and market dominance in minivans starting in the mid-1980s.
Generation Ns:
This generation (NS) was introduced for the 1996 model year and received a facelift for the 2001 model year, encompassing the years covered by this manual.
Production Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Years For This Generation:
1996-2007 (with significant updates)
