Target Audience:
DIY mechanics, independent repair shops, and vehicle owners seeking in-depth maintenance and repair knowledge
Key Selling Point:
Comprehensive coverage, step-by-step instructions, exploded views, electrical diagrams, and specifications typically found in dealership-level manuals at a cost-effective price.
Format Advantage:
Electronic delivery for immediate access and portability to the workshop.
Type Of Content:
Professional technical manual used in local service/repair shops.
Coverage Areas:
All Models, All Engines, All Trim Levels, All Transmission Types
Estimated Page Count:
Comprehensive (exact count not specified, but implied extensive)
Type:
Service and Repair Manual
Format:
PDF (delivered electronically)
Intactness:
Complete and intact, no missing or corrupt parts/pages guaranteed.
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Transmission:
Automatic Transmission Service and Repair
Chassis:
Suspension, Steering, Brakes, Wheels and Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Starting and Charging Systems, Body Control Modules
Body:
Body and Frame Repair, Doors, Windows, Seats, Interior Trim
Heating Ventilation Air Conditioning:
HVAC system diagnosis, repair, and component replacement (compressor, blower motor, heater core, A/C system).
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Step-by-step repair procedures for all major vehicle systems
Troubleshooting:
Diagnostic procedures, fault codes, and troubleshooting flowcharts
Diagnostics:
Includes diagnostic trouble codes (DTCs) retrieval and interpretation, component testing, and pinpoint diagnostics.
Explod Views:
Yes, exploded views are explicitly mentioned for simplifying repairs.
Body Panel Replacement:
Procedures for replacement or repair of body panels, fenders, doors, and bumpers.
Depth:
Comprehensive (from basic maintenance to detailed diagnostics and component overhaul)
Wiring Diagrams:
Detailed, system-specific wiring diagrams with component identification and harness routing.
Engine Options:
Likely includes 2.4L (4-cylinder), 3.3L (V6), and 3.8L (V6) gasoline engines. Diesel engines may also be covered based on regional availability (e.g., 2.5L VM Motori turbodiesel for European markets).
Horsepower Torque:
Specific figures vary by engine option and year. Manual will provide detailed specifications for each variant.
Fuel Delivery:
Electronic Fuel Injection (EFI) systems are standard for all gasoline engines in this period.
ECU Details:
Details on Engine Control Units (ECUs), sensor inputs, and output controls will be provided.
Emission Controls:
Coverage for emission control systems, including catalytic converters, EGR valves, and oxygen sensors.
Transmission Type:
Primarily 4-speed automatic transmissions (e.g., 41TE, 42LE).
Manual Transmission:
Manual transmissions were less common in this generation Voyager/Grand Voyager, but if offered, they will be covered.
Transmission Fluid:
Specifications for transmission fluid type (e.g., ATF+4 or equivalent) and capacity will be detailed.
Transmission Diagnostics:
Includes diagnostic procedures and potential common fault diagnosis for the automatic transmission.
Body Styles:
Standard Wheelbase (Voyager) and Long Wheelbase (Grand Voyager) configurations.
Wheelbase Options:
Standard and Long wheelbase options impacting overall length and interior space.
Seating Capacity:
Available in 5, 7, or 8-passenger configurations depending on seating options and wheelbase.
Gross Vehicle Weight Rating:
GVWR varies by model and configuration; manual will contain specific ratings.
NHTSA Ratings:
NHTSA crash test ratings for this generation are available and likely referenced or summarized.
Braking System:
Antilock Braking System (ABS) will be standard or optional depending on trim; detailed troubleshooting and repair for ABS components.
Traction Control:
If equipped, traction control system diagnostics and repair procedures will be included.
Airbags:
Front airbags will be standard. Side curtain airbags or front side airbags may be optional on higher trims; coverage for airbag system diagnostics and replacement.
Audio Systems:
Includes options for AM/FM radio, CD players, and optional premium audio systems. Manual will cover head unit diagnostics and speaker replacement.
Cruise Control:
Standard or optional cruise control systems will be detailed, including troubleshooting for actuator and switch issues.
Parking Assist:
If equipped with factory parking assist systems, their operation and troubleshooting will be covered.
Remote Keyless Entry:
Coverage for remote keyless entry system operation, battery replacement, and programming procedures.
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) depending on oil type and driving conditions. Manual will specify exact intervals.
Transmission Fluid Change:
Recommended intervals will be specified, typically between 30,000-100,000 miles depending on service type (flush vs. drain/fill).
Engine Oil:
Likely SAE 5W-30 or 10W-30, meeting Chrysler MS-6395 specification for gasoline engines. Diesel may require different specifications.
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar orange or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Examples may include suspension components (bushings, ball joints), wheel bearings, CV joints, power steering components, and automatic transmission issues.
Electrical Quirks:
Potential for issues with power windows, door locks, body control modules, and instrument cluster failures.
Engine Performance Issues:
Potential for issues related to spark plugs, ignition coils, fuel injectors, and internal engine wear depending on mileage and maintenance history.
Oil Filter Example:
Mopar MO-899 or equivalent (e.g., Purolator L24009, Fram PH3795 - specific part numbers will be in manual).
Minivan Pioneering:
Chrysler is a pioneer in the minivan segment, and this generation represents an evolution of their highly successful platform.
Generation Significance:
This model year range represents the final iteration of the NS/GS platform, often featuring updated styling and technology over earlier versions.
Platform Heritage:
Based on Chrysler's highly successful front-wheel-drive minivan platform, evolved over several generations.
Manufacturing Location:
Typically manufactured in Canada (e.g., Windsor, Ontario) and the United States.
