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Citroen Ax 1990 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: AX Year: 1990 Codes Vin Prefix: VF7Z... 👋 Introduction Market Position Positioning: The Citroën AX was a popular supermini in Europe, known for...
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Citroen Ax 1990 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
AX
Year:
1990
Codes
Vin Prefix:
VF7Z...
👋 Introduction
Market Position
Positioning:
The Citroën AX was a popular supermini in Europe, known for its compact size, fuel efficiency, and innovative design for its era. This manual targets owners and mechanics focused on maintaining and repairing this specific model.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Fiesta, Renault 5, Peugeot 205, and Volkswagen Polo.
Key Features
Vehicle Features:
Lightweight construction, aerodynamic design, fuel-efficient engines, and a unique interior layout.
Manual Value Proposition
Value:
Provides comprehensive technical data and repair procedures mirroring professional workshop manuals, enabling effective self-maintenance and repair, thus saving on labor costs.
📋 Manual Details
Coverage Areas
Country Of Origin:
France
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Print Quality
Printability:
Full Printable
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Yes, detailed diagnostics, repair, and rebuilding for all gasoline and diesel engines
Transmission:
Yes, manual and automatic transmission service, repair, and overhaul
Brakes:
Yes, hydraulic system, ABS (if equipped), disc/drum brake servicing, adjustments, and component replacement
Electrical:
Yes, complete wiring diagrams, troubleshooting, starter, alternator, ignition system, lighting, and accessories
Suspension:
Yes, front and rear suspension, shock absorbers, springs, and alignment
Steering:
Yes, steering rack, power steering (if equipped), and column servicing
Bodywork:
Yes, body panel removal/installation, door mechanisms, glass replacement, and trim
Cooling System:
Yes, radiator, water pump, thermostat, and fan servicing
Fuel System:
Yes, fuel pump, carburetor/injection system, fuel lines, and tank servicing
Exhaust System:
Yes, muffler, catalytic converter, and pipe replacement
Climate Control:
Yes, HVAC system diagnosis and repair (heater core, AC components if applicable)
Procedures Included
Maintenance:
Yes, oil changes, filter replacements, fluid checks, tune-ups, and belt replacements
Troubleshooting:
Yes, comprehensive diagnostic procedures and common fault finding
Repair:
Yes, detailed step-by-step repair instructions for all major components
Rebuilding:
Yes, engine and transmission rebuilding procedures
Refurbishment:
Yes, guidance for restoring various vehicle components
Technical Depth
Depth:
Covers all diagnostic and repair procedures with great detail, suitable for professional technicians and DIY mechanics
Illustrations:
Detailed illustrations, drawings, and photos guide through every procedure
Instructions Format:
Numbered instructions for step-by-step guidance
Notes Cautions Warnings:
Included throughout each chapter for critical information
Sub Steps:
Detailed sub-steps to expand on repair procedure information
Wiring Diagrams:
Detailed and combined with electrical troubleshooting for ease of use
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable pages
Binding Type
Binding Type:
Digital (Downloadable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.0L (TU9), 1.1L (TU1), 1.3L (TU24 - GT), and 1.4L (TU3) gasoline engines, and potentially diesel variants (e.g., XUD7).
Performance
Horsepower Range:
Approximately 45-100 hp depending on engine variant.
Torque Range:
Varies significantly by engine, but generally modest for efficiency.
Fuel System
Carburetor Injection:
Features both carburetor systems (e.g., Solex, Weber) and early fuel injection systems depending on engine and market.
Technical Specifications
Engine Code Examples:
TU9, TU1, TU3, XUD7
🔧 Transmission
Standard
Transmission Type:
Typically a 4 or 5-speed manual transmission.
Optional
Automatic Transmission:
Optional automatic transmission available on some models.
Features
Clutch Type:
Single dry plate, hydraulically actuated clutch.
Fluid Specifications
Manual Transmission Fluid:
Typically requires a GL-4 spec gear oil, e.g., SAE 75W-90 or 80W-90.
📐 Dimensions
Exterior
Length:
Approximately 3390 mm (133.5 inches).
Width:
Approximately 1620 mm (63.8 inches).
Height:
Approximately 1330 mm (52.4 inches).
Weights
Curb Weight:
Starts around 700 kg (1540 lbs) for base models.
Gross Vehicle Weight Rating:
Typically around 1200-1300 kg, depending on configuration.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Euro NCAP ratings were not established for this model as it predates standardized testing by Euro NCAP. Likely performed poorly by modern standards.
Active Features
ABS:
Optional on some higher trims, not standard.
Passive Features
Airbags:
Driver airbag was optional or not available on all models in 1990.
Seatbelts:
Standard front seatbelts, rear seatbelts varied by market and trim.
💡 Technology Features
Infotainment
Radio System:
Basic analog radio, often with cassette player. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Rarely fitted, typically not available for this model year.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB. Designed for simplicity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 12 months, but refer to manual for specific engine/oil type.
Timing Belt Replacement:
Critical for TU engines; typically recommended every 60,000-80,000 km or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
Likely API SG or SH, viscosity dependent on climate (e.g., 10W-40, 15W-40). Consult manual for precise recommendations.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific type to be confirmed in manual.
Brake Fluid:
DOT 3 or DOT 4, depending on system specification.
Known Issues
Electrical Gremlins:
Common in older European cars; loose connections, corroded grounds, and aging wiring can cause intermittent issues.
Rust Corrosion:
Can be susceptible to rust, particularly in wheel arches, sills, and suspension mounting points, especially in areas with salt exposure.
Suspension Wear:
Front suspension components, especially ball joints and bushings, can wear over time.
Carburetor Issues:
Carbureted models can suffer from wear, blockages, or maladjustment of the carburetor, affecting idle and performance.
Gearbox Synchromesh:
Wear in synchromesh rings on manual gearboxes can lead to difficulty engaging gears.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën has a long history of innovation in automotive engineering, focusing on comfort, aerodynamics, and unique design elements.
Model Evolution
Introduction Year:
The Citroën AX was introduced in 1986 as a successor to the Citroën Visa and Talbot Samba.
Facelifts Updates:
Received minor updates and facelifts throughout its production run (until 1998), with the 1990 model representing a key period.
Production
Production Period:
1986 - 1998
Manufacturing Locations:
Primarily manufactured in France.
🏆 Awards & Recognition
Recognitions
European Awards:
While specific major awards for the 1990 model aren't widely documented, the AX was generally well-regarded in its segment for its design and efficiency.
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