Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle
Key Competitors Era:
Renault Kangoo, Peugeot Partner, Fiat Doblo, Volkswagen Caddy
Vehicle Strengths:
Practicality, spacious interior, versatile seating configurations, comfortable ride.
Target User:
Do-it-yourself owners, independent repair shops, professional mechanics.
Primary Benefit:
Time and cost savings on vehicle maintenance and repair, empowerment of users to perform their own servicing.
Engine Mechanical:
Complete disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, valvetrain.
Engine Management:
Ignition system, fuel injection system, emission control systems, sensor diagnostics, ECU troubleshooting.
Transmission:
Manual transmission (likely) servicing, repair, fluid checks, clutch system.
Brakes:
Brake system diagnostics, component replacement (pads, rotors, calipers, lines), fluid bleeding, ABS system troubleshooting.
Suspension Steering:
Front and rear suspension components, steering rack, power steering system, alignment procedures.
Electrical System:
Starter motor, alternator, battery system, lighting circuits, fuses, relays, wiring diagrams, diagnostic procedures.
Body Chassis:
Body panel repair, door mechanisms, interior trim, chassis components, corrosion protection.
Heating Ventilation Air Conditioning:
HVAC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), climate control.
Maintenance:
Routine service intervals, oil and filter changes, fluid checks and top-ups, spark plug replacement, air filter replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable).
Repair:
Detailed step-by-step repair instructions for virtually all mechanical and electrical components.
Rebuild:
Complete engine and transmission rebuild procedures with torque specifications and clearances.
Diagnostics:
On-board diagnostics (OBD-II) information, sensor data interpretation, wiring schematic usage.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, intended for professional mechanics and skilled DIY enthusiasts.
File Type:
PDF (Portable Document Format)
Printability:
Fully Printable
Zoom Capabilities:
Zoom IN/OUT functionality for detailed viewing of diagrams and text.
Required Software:
Adobe PDF Reader, WinZip (for extraction if compressed)
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Engine Code Candidate:
Likely EW7J4 (2.0L DW10 variants and TU5JP4 1.6L are also common in Berlingo, but the 1.6i 16V points strongly to the EW family or the older TU5JP4)
Displacement:
1587 cc (1.6 Liters)
Configuration:
Inline 4-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)
Horsepower Estimated:
Approximately 109-110 PS (80-81 kW) at 6000 rpm (for TU5JP4 or similar variants)
Torque Estimated:
Approximately 147 Nm (108 lb-ft) at 4000 rpm
Fuel Delivery:
Multi-point Electronic Fuel Injection (MPI)
Cooling Type:
Water-cooled
Emission Standard Candidate:
Euro 3 or Euro 4, depending on market and specific variant.
Type:
5-speed Manual Transmission
Type:
Likely a 4-speed Automatic Transmission (AL4) was an option on some variants.
Clutch Type:
Hydraulically actuated single dry plate clutch
Manual Gearbox Oil:
Refer to manual for specific PSA specification (e.g., PSA B71 2315 or similar GL-4 rated oil)
Length:
Approximately 4213 mm (165.87 inches) for the standard wheelbase model.
Width:
Approximately 1721 mm (67.76 inches)
Height:
Approximately 1801 mm (70.91 inches)
Wheelbase:
Approximately 2700 mm (106.3 inches)
Maximum Cargo Capacity:
Varies significantly with seating configuration, but generally over 600 liters with rear seats in place, and much more with seats removed/folded.
Curb Weight Estimated:
Approximately 1250-1350 kg (2755-2976 lbs)
Euro Ncap Rating Era:
First generation Berlingo achieved 4 stars in Euro NCAP crash tests (2001).
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim.
Esp:
Electronic Stability Program (ESP) may have been an option on higher trims or later variants.
Airbags:
Front airbags for driver and passenger, optional side airbags.
Seatbelts:
3-point inertia reel seatbelts with pretensioners.
Oil Change Interval:
Typically every 20,000 km (12,500 miles) or 1 year, whichever comes first (check manual for exact recommendation).
Air Filter Replacement:
Recommended every 40,000 km (25,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 60,000 km (37,500 miles) for standard plugs; longer for iridium/platinum types. Check manual.
Engine Oil Type:
Refer to manual for specific API/ACEA specification and viscosity grade (e.g., 5W-40 or 10W-40 meeting PSA standards).
Coolant Type:
Ethylene glycol-based coolant with long-life anti-corrosion additives (e.g., PSA S7D specification).
Common Berlingo Faults:
Potential issues can include dashboard warning lights due to minor sensor faults, rear axle torsion bar wear (leading to sagging rear), window regulator failures, and occasional electrical gremlins.
Engine Specific Notes:
The 1.6i 16V engine is generally robust but can be sensitive to oil quality and regular maintenance. Cam belt replacement intervals are critical.
Citroen Legacy:
Citroën has a long history of innovative and practical vehicles, often focusing on comfort and unique design elements.
Berlingo Introduction:
The Berlingo was first introduced in 1996 as a compact MPV designed for both passenger and commercial use, built on the PSA Platform 2.
First Generation Facelift:
The 2005 model year represents a significant facelift (M49 update) of the first generation, introducing updated styling, interior features, and engine options.
Production Period First Gen:
1996-2010 (with significant updates)
Manufacturing Plants:
Primarily manufactured by PSA Peugeot Citroën at various plants, including Vigo, Spain.
