Segment:
Compact MPV / Leisure Activity Vehicle (LAV)
Vehicle Purpose:
Designed for versatility, practicality, and family use, bridging the gap between passenger cars and commercial vans.
Key Competitors:
Renault Kangoo, Volkswagen Caddy, Fiat Doblò, Opel/Vauxhall Combo.
Design Philosophy:
Characterized by its distinctive, functional 'Jelly mould' design, emphasizing cabin space and practicality.
Practicality:
Generous interior space, sliding rear doors for easy access, and a large, flexible cargo area.
Manual Value Proposition:
Provides comprehensive, factory-level technical data enabling owners and technicians to perform a wide range of maintenance and repair tasks, promoting cost savings and vehicle longevity.
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components. Includes cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valvetrain.
Engine Management:
Fuel injection systems, ignition systems, emissions control, sensor diagnostics, ECU operation and troubleshooting.
Transmission Manual:
Clutch operation, gearbox disassembly, inspection, repair, and reassembly. Gear shift mechanism.
Transmission Automatic:
If applicable, details on automatic transmission operation, maintenance, and repair.
Drivetrain:
Front-wheel drive system, driveshafts, constant velocity (CV) joints, hub bearings, differential components.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Steering:
Steering rack, power steering system (hydraulic/electric), steering column, linkages, troubleshooting.
Brakes:
Front and rear brake systems (disc/drum), hydraulic circuits, ABS system (if equipped), brake fluid specifications, bleeding procedures, component replacement.
Electrical System:
Battery, charging system (alternator, starter), lighting system, power distribution, fuses, relays, wiring diagrams.
Body And Chassis:
Body panel repair, door mechanisms, tailgate, glass replacement, interior trim removal, structural components.
HVAC System:
Heating, ventilation, and air conditioning system components, refrigerant handling, system diagnostics and repair.
Comfort And Convenience:
Power windows, central locking, mirrors, seats, sound system, alarm system.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement.
Repair:
Step-by-step instructions for component repair and replacement across all vehicle systems.
Disassembly Assembly:
Comprehensive guides for taking apart and putting back together vehicle components and sub-assemblies.
Troubleshooting:
Diagnostic procedures, fault finding charts, common problems and their solutions.
Cleaning:
Guidance on cleaning specific components and systems during maintenance or repair.
Reinstallation:
Detailed instructions for correctly reassembling and reinstalling repaired or replaced parts.
Depth:
Complete factory-level repair information, covering everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Includes diagnostic procedures and information for electronic control units (ECUs) and sensors.
Specifications Accuracy:
Provides critical torque specifications, clearances, fluid capacities, and electrical parameters.
Engine Range:
The manual covers various engine options available across the 1996-2005 period.
Common Petrol Engines:
1.4i (TU3JP), 1.6i (TU5JP4)
Common Diesel Engines:
1.9D (XUD9), 1.9 TD (XUD9TE), 2.0 HDi (DW10TD)
Engine Displacement Example 1 6I:
1587 cc
Engine Power Example 1 6I:
Approx. 90 PS (89 hp; 66 kW)
Engine Torque Example 1 6I:
Approx. 135 Nm (100 lb-ft) @ 3200 rpm
Engine Displacement Example 2 0 Hdi:
1997 cc
Engine Power Example 2 0 Hdi:
Approx. 90 PS (89 hp; 66 kW)
Engine Torque Example 2 0 Hdi:
Approx. 205 Nm (151 lb-ft) @ 1750 rpm
Fuel Injection Petrol:
Multi-point fuel injection (MPFI)
Fuel Injection Diesel:
Direct injection (HDI variants), indirect injection (XUD variants).
Emissions Control:
Catalytic converter (petrol), diesel particulate filter (early models may not have), EGR valve.
Length:
Approx. 4108 mm (161.7 in)
Width:
Approx. 1717 mm (67.6 in)
Height:
Approx. 1804 mm (71.0 in)
Wheelbase:
Approx. 2670 mm (105.1 in)
Luggage Capacity Seats Up:
Large and flexible, often exceeding 600 liters with seats in place, expandable significantly with folding rear seats.
Kerb Weight:
Varies by engine and specification, typically ranging from 1250 kg to 1450 kg.
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, for petrol engines. Diesel intervals may vary slightly.
Air Filter Replacement:
Recommended every 30,000 km (18,600 miles) or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Typically every 60,000 km (37,000 miles) for diesel engines.
Spark Plug Replacement Petrol:
Refer to manual; typically around 40,000-60,000 km (25,000-37,000 miles) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Critical for non-interference engines like the XUD and early TU series; typically 80,000-120,000 km (50,000-75,000 miles) or 5-6 years. DW10 HDi engines use timing chains or belts with specific intervals.
Engine Oil Spec:
Refer to manual for specific PSA engine oil grades, e.g., Total Quartz 7000/9000 10W-40 or 5W-40 synthetic, meeting ACEA A3/B3 or similar specifications.
Coolant Spec:
PSA specified coolant (e.g., Type G35 or equivalent OAT coolant, typically a 50/50 mix with distilled water).
Brake Fluid Spec:
DOT 4 or DOT 3 (check manual for exact requirement), hygroscopic, requires periodic replacement.
Common Issues Petrol:
Ignition coil failures, minor oil leaks from seals, catalytic converter issues on high-mileage vehicles.
Common Issues Diesel:
Glow plug failures, injector issues (especially on early XUD), potential head gasket issues if overheated, exhaust gas recirculation (EGR) valve clogging (HDi).
Common Issues Suspension:
Worn suspension bushings, ball joints, and wheel bearings due to vehicle's utilitarian nature and load carrying.
Common Issues Electrical:
Wiring harness degradation, minor sensor faults, issues with central locking or power windows over time.
Common Issues Body:
Rust on sills, wheel arches, and tailgate hinges; wear and tear on interior trim and sliding door mechanisms.
Citroen Philosophy:
Citroën is renowned for its innovative design, comfort-focused engineering, and often quirky yet practical vehicles.
Development Context:
The Berlingo was developed as a family-oriented derivative of the Citroën C15 van, aiming to combine van-like utility with passenger car comfort.
First Generation Launch:
Launched in 1996, it quickly gained popularity for its spaciousness and affordability.
Manufacturing Locations:
Primarily manufactured by PSA Peugeot Citroën in Europe (e.g., Vigo, Spain).
Continuation:
The first generation Berlingo was produced alongside the second generation (B9) for a period, particularly in certain markets.
