🏷️ Basic Information

Make:

Citroën

Model:

Berlingo

Generation:

First Generation (M49)

Production Years Covered By Manual:

1999-2002

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle (LAV)

Key Competitors Period:

Renault Kangoo, Fiat Doblo, Peugeot Partner (contemporary models)

Vehicle Philosophy:

Designed for practicality, versatility, and generous interior space, often marketed for both commercial and family use.

Target Audience:

Professional technicians and DIY mechanics/owners seeking detailed repair and maintenance information.

Benefit To Owner:

Empowers owners to perform repairs and maintenance, make informed decisions, and understand their vehicle's operation.

📋 Manual Details

Engine Variants Covered:

Petrol (e.g., TU3JP 1.4L, EW7J4 1.8L) and Diesel (e.g., DW8 1.9L, DW10ATED 2.0L HDi)

Transmission Variants Covered:

Manual (e.g., BE4 gearbox), Automatic (if applicable for the period)

Body Styles Covered:

Panel Van, Combi Passenger Versions

Estimated Page Count:

Hundreds (specific number not provided, but implies extensive coverage)

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanicals (cylinder head, block, pistons, crankshaft, timing), Fuel system (injection, pumps, injectors), Ignition system, Exhaust system, Cooling system, Lubrication system

Transmission And Drivetrain:

Clutch system, Manual gearbox components, Differential, Driveshafts, CV joints

Chassis:

Suspension (front and rear, shock absorbers, springs, control arms), Steering system (power steering pump, rack and pinion), Brakes (discs, pads, calipers, hydraulic lines, ABS if applicable), Wheels and Tires

Electrical And Electronics:

Battery, Charging system (alternator), Starting system, Lighting systems (headlights, taillights, interior), Instrument panel, Wiring diagrams, Fuse box locations and functions, Engine control unit (ECU) diagnostics (basic)

Body And Interior:

Body panels, Doors, Hood, Tailgate, Bumpers, Interior trim, Seats, HVAC system (heating, ventilation, air conditioning), Wipers and washers

Maintenance:

Scheduled maintenance, Oil and filter changes, Fluid level checks and top-ups, Spark plug replacement, Air filter replacement, Brake pad inspection and replacement

Repair:

Engine component repair and replacement, Transmission overhaul, Suspension component replacement, Brake system servicing, Electrical component testing and replacement, Bodywork repair guidance

Diagnostics:

Troubleshooting guides for common symptoms, On-board diagnostics (OBD) information (basic interpretation), Component testing procedures

Disassembly And Assembly:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, and reassembly

Level Of Detail:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Printability:

Full Printable (allows printing of individual pages or the entire document)

Searchability:

Likely text-searchable within PDF, enabling quick access to specific information

Viewing Options:

Zoom IN/OUT functionality for detailed viewing of diagrams and text

Download Type:

Instant Download

Reader Software:

Adobe PDF Reader (or compatible)

Compression Software:

WinZip (or compatible for unzipping the download)

Operating Systems:

Compatible with All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Code Example:

TU3JP

Displacement Example:

1.4 Liters (1360 cc)

Configuration Example:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Horsepower Range Example:

Approx. 75 PS (74 hp; 55 kW)

Torque Range Example:

Approx. 110-120 Nm (81-89 lb-ft)

Engine Code Example:

DW8

Displacement Example:

1.9 Liters (1868 cc)

Configuration Example:

Inline 4-cylinder, SOHC (indirect injection, naturally aspirated)

Horsepower Range Example:

Approx. 68-70 PS (67-69 hp; 50-51 kW)

Torque Range Example:

Approx. 120-130 Nm (89-96 lb-ft)

Petrol Injection:

Multi-point fuel injection (MPI)

Diesel Injection:

Indirect injection (IDI) for DW8, Direct Injection (HDI) for DW10 variants

🔧 Transmission

Type:

5-speed Manual

Gearbox Code Example:

BE4

Type:

Some models may have offered a 4-speed Automatic transmission (e.g., AL4 with certain engine variants)

Clutch Type:

Hydraulic clutch actuation

📐 Dimensions

Measurement:

Approx. 4100-4200 mm (depending on variant)

Measurement:

Approx. 1720-1730 mm

Measurement:

Approx. 1800-1860 mm

Measurement:

Varies significantly between panel van and combi, often exceeding 3 cubic meters in panel van configuration

Curb Weight:

Approx. 1200-1350 kg (depending on engine and configuration)

🛡️ Safety Features

Euro Ncap Performance:

Euro NCAP results for the first generation Berlingo typically showed moderate adult occupant protection, often around 3 to 4 stars during its introduction period.

Braking System:

Front ventilated discs, rear drums. ABS (Anti-lock Braking System) often optional or standard on higher trims.

Airbags:

Driver airbag standard, passenger airbag optional on some models.

Seatbelts:

Three-point seatbelts with pre-tensioners in the front.

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD player, often with basic speaker configuration. Aux input or Bluetooth may not be standard on early models.

Cruise Control:

Optional on some higher trim levels or later production models.

Remote Central Locking:

Key fob operated remote central locking was available on most models.

🔧 Maintenance

Interval:

Typically 10,000-15,000 km or 12 months, whichever comes first (refer to specific engine and oil type for precise intervals).

Interval:

Replace with every oil change.

Interval:

Recommended replacement every 20,000-30,000 km or as needed based on operating conditions.

Interval:

Approx. 40,000-60,000 km for standard spark plugs, or longer for platinum/iridium types.

Recommendation Petrol:

API SJ or SL, ACEA A3/B3, viscosity typically 5W-40 or 10W-40 (check manual for exact spec).

Recommendation Diesel:

API CF or CG-4, ACEA B3/B4, viscosity typically 5W-40 or 10W-40 (check manual for exact spec).

Type:

Ethylene glycol-based antifreeze, typically OAT (Organic Acid Technology) type, color may vary (e.g., green, yellow, orange). Specific PSA approved coolant is recommended.

Type:

DOT 4 (refer to manual for any specific PSA approval).

Common Problems Electrical:

Intermittent electrical faults, issues with central locking, window regulators, and dashboard warning lights can occur.

Common Problems Suspension:

Wear in front suspension components (ball joints, bushings) due to vehicle weight and usage patterns.

Common Problems Diesel Engines:

Glow plug issues, injector seal leaks, and exhaust gas recirculation (EGR) valve problems on diesel engines.

Common Problems Bodywork:

Rust can appear in common areas, particularly around wheel arches, sills, and door bottoms, especially in areas with salt on roads.

📚 Vehicle History

Citroen Heritage:

Citroën has a long history of producing innovative and practical vehicles, with a focus on comfort and distinctive design.

Berlingo Introduction:

The Berlingo was introduced in 1996 as one of the first 'Leisure Activity Vehicles' or 'Small MPVs', based on the PSA PF1 platform. The 1999-2002 models represent the early production years of this highly successful design.

Manufacturing Location:

Primarily manufactured in France (e.g., PSA's plants at Vigo, Spain and Mangualde, Portugal also contributed)

🏆 Awards & Recognition

Industry Awards:

While specific awards for the 1999-2002 models are not explicitly detailed, the Berlingo was generally well-received for its practicality and value for money in the MPV segment, contributing to its commercial success.