Citroen BX Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: BX Codes Internal Model Code: XB Generation Generation Designation: First Generation 👋 Introduction Market Position Market Segment: Compact to small family car, known...

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Type: Car

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Sku: 338451

Tags: BX Car Cars Citroen

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Codes

Internal Model Code:

Generation

Generation Designation:

First Generation

👋 Introduction

Market Position

Market Segment:

Compact to small family car, known for its distinctive styling and advanced hydropneumatic suspension.

Competitive Analysis

Key Competitors:

Peugeot 305, Renault 9/11, Volkswagen Golf, Ford Escort, Opel Kadett.

Key Features

Distinctive Selling Points:

Hydropneumatic suspension offering superior ride comfort, distinctive wedge-shaped styling by Marcello Gandini, hatchback practicality.

Manual Value Proposition

Cost Saving Aspect:

Provides factory-level repair information without the cost of traditional CD-ROM or physical manuals, suitable for DIY enthusiasts and independent garages.

Delivery Method

Delivery Advantage:

Instant email delivery eliminates shipping delays and costs, offering immediate access to critical repair data.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Service and Repair

Page Count

Estimated Page Count:

Varies by specific publication, but comprehensive factory manuals typically range from 500 to 1500+ pages.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (as implied by product description, though original factory manuals may be multi-lingual)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul procedures for all engine variants (petrol and diesel).

Suspension:

Comprehensive coverage of Citroën's hydropneumatic suspension system, including sphere replacement, fluid changes, pressure adjustments, and component repair.

Brakes:

Front disc and rear drum brake systems, including hydraulic circuits, brake fluid, caliper/wheel cylinder repair, and ABS (if equipped).

Cooling System:

Radiator, fan, water pump, thermostat, coolant types, and flushing procedures.

Electrical System:

Full wiring diagrams, component testing, fuse box layouts, battery, alternator, starter motor, lighting, ignition, and dashboard instrumentation.

Fuel System:

Carburetor or fuel injection systems, fuel pump, fuel lines, filters, and tank servicing.

Exhaust System:

Muffler, catalytic converter (if applicable), pipes, and mountings.

Transmission:

Manual and automatic transmission repair, clutch operation, drive shafts, and fluid specifications.

Heating And Air Conditioning:

HVAC system components, operation, refrigerant handling (where applicable), and troubleshooting.

Emission Control Systems:

Components related to emissions, such as catalytic converters, EGR (if equipped), and exhaust gas recirculation.

Body:

Body panel repair, doors, windows, locks, trim, and interior components.

Wiring Diagrams:

Detailed, often color-coded, wiring schematics for all electrical circuits.

Procedures Included

Maintenance:

Routine servicing, fluid level checks, filter replacements, lubrication points, and scheduled maintenance intervals.

Repair:

Step-by-step instructions for component removal, overhaul, and reinstallation for virtually all vehicle systems.

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, and identification of common failures.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical resistances, and performance data.

Technical Depth

Depth:

Comprehensive, from basic fluid changes to full engine and transmission rebuilds, including advanced hydropneumatic system servicing.

📊 Manual Specifications

File Format

Format Details:

PDF, allowing for scalable viewing and selective printing. Likely searchable text for easy information retrieval.

Print Quality

Printability:

Designed to be printed, with clear text and diagrams suitable for workshop use. Ability to print specific sections.

Binding Type

Binding Type:

N/A (Digital PDF format, user prints and binds as needed).

Paper Type

Paper Type Recommendation:

Recommended for printing on durable, perhaps coated, paper for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Options:

Various PSA XU series petrol engines (e.g., 1.1L, 1.4L, 1.6L, 1.9L) and XUD diesel engines (e.g., 1.8L, 1.9L). Specific engine codes vary by market and year.

Performance

Typical Horsepower Range:

Approximately 55 hp to 125 hp, depending on engine and tuning.

Fuel System

Fuel Delivery:

Carburetted (e.g., Solex, Weber) or Bosch L-Jetronic/K-Jetronic fuel injection systems on petrol models; direct injection on diesel models.

Engine Management

Ignition System:

Electronic ignition systems (e.g., single-point or multi-point).

Engine Cooling

Cooling Type:

Liquid-cooled, typically with a front-mounted radiator and electric or belt-driven fan.

🔧 Transmission

Standard

Manual Transmission:

4-speed or 5-speed manual transmissions were common, often with a transverse layout.

Optional

Automatic Transmission:

Optional ZF 3HP14 or 3HP22 3-speed automatic transmission available on some variants.

Features

Drive Layout:

Front-wheel drive (FWD).

📐 Dimensions

Exterior

Length Approx:

Approx. 4.15 - 4.25 meters (depending on variant).

Width Approx:

Approx. 1.65 - 1.70 meters.

Height Approx:

Approx. 1.35 - 1.40 meters (excluding hydropneumatic suspension adjustment).

Weights

Curb Weight Approx:

Approx. 950 - 1150 kg.

🛡️ Safety Features

Ratings

Crash Test Results Era:

Era-specific safety standards, with manual likely covering body integrity and passive restraint systems.

Active Features

Brake System Type:

Front ventilated discs, rear drums (standard); some later models may have offered rear discs. ABS was optional on higher trims.

Passive Features

Seatbelts:

Pre-tensioned seatbelts (later models), standard three-point belts.

Body Structure:

Designed with crumple zones for impact absorption.

💡 Technology Features

Infotainment

Standard Features:

Basic radio/cassette player, analogue instrumentation.

Driver Assistance

Advanced Systems:

ABS was an optional extra on later models; primary driver assistance focused on the unique hydropneumatic suspension system.

Connectivity

Connectivity Options:

None by modern standards; limited to basic accessory power outlets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on engine type and usage (refer to manual for specifics).

Suspension Fluid Service:

Hydraulic fluid (LHM - Citroën's own hydraulic fluid) should be checked regularly and changed as per manual recommendations (often every 30,000-60,000 km).

Fluid Specifications

Engine Oil:

API SF/SG or equivalent. Viscosity grade dependent on climate (e.g., 10W-40, 15W-40 for petrol; 10W-40 or 10W-50 for diesel).

Cooling System Coolant:

Ethylene glycol based antifreeze mixed with distilled water (typically 50/50 mix). Specific type may be mentioned in manual.

Transmission Fluid Manual:

API GL-4, SAE 75W-80 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid (ATF).

Brake Fluid:

DOT 3 or DOT 4, depending on system specification.

Hydropneumatic System Fluid:

Citroën LHS 2 (later replaced by LHS M / LHM) hydraulic mineral fluid. Crucially important to use the correct fluid.

Known Issues

Suspension Spheres:

Degradation of suspension spheres leading to a harsher ride or loss of self-leveling capability.

Hydropneumatic System Leaks:

Leaking hydraulic fluid from pipes, seals, or connections, often due to age and material degradation.

Electrical Gremlins:

Corrosion on connectors, particularly earth points, leading to intermittent electrical faults.

Rust:

Potential for rust on sills, wheel arches, and suspension mounting points, especially in older or poorly maintained vehicles.

Exhaust Hangers:

Common failure of exhaust hanger mounting points due to vibration and corrosion.

Cooling System Fan:

Failure of electric cooling fan or its relay/sensor.

📚 Vehicle History

Brand Heritage

Citroen Innovation:

Citroën's legacy of innovative automotive design and engineering, particularly in suspension systems.

Model Evolution

Bx Introduction:

Launched in 1982 as a successor to the Citroën GS/GSA, designed by Marcello Gandini (Bertone).

Facelifts Updates:

Received significant updates in 1986 (BX Series II), including interior revisions, revised suspension, and updated engines.

Production

Production Years:

1982 - 1994.

Production Locations:

Primary production in France (Rennes-Vitre) and Vigo, Spain. Licensed production in various countries.

🏆 Awards & Recognition

Recognitions

Design Awards:

While not a specific award, the design by Marcello Gandini was highly acclaimed for its futuristic and aerodynamic qualities.

Ratings

Reliability Perception Era:

Perceived reliability varied; known for excellent ride comfort but potential for complex repairs of its advanced systems if not maintained correctly.

Certifications

Manufacturing Standards:

Manufactured to PSA Peugeot Citroën's stringent quality and safety standards of the period.