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2009 Citroen C-ZERO Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: C-ZERO Year: 2009 Generation Platform: Mitsubishi i-MiEV based Codes Chassis Code: Not specified in product info, typically uses internal PSA codes. 👋 Introduction...
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Type: Car
Vendor:
Sku: 206179
2009 Citroen C-ZERO Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
C-ZERO
Year:
2009
Generation
Platform:
Mitsubishi i-MiEV based
Codes
Chassis Code:
Not specified in product info, typically uses internal PSA codes.
👋 Introduction
Market Position
Segment:
Compact Electric Vehicle (EV)
Competitive Analysis
Comparable Models:
Mitsubishi i-MiEV (as it's based on the same platform), Nissan Leaf (early models), potentially other small city EVs of the era.
Key Features
Value Proposition:
Comprehensive, factory-level repair information for the specific vehicle, empowering owners to perform maintenance and repairs themselves.
Product Focus
Manual Purpose:
To provide detailed, vehicle-specific guidance for maintenance, diagnosis, and repair, replicating dealership technician resources.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Pages:
Extensive (as indicated by 'complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications'). Specific page count not provided.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Management:
Engine, Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging.
Drivetrain:
Auto Transmission Clutch, Manual Transmission (though C-ZERO is primarily electric, this may cover related hybrid components if applicable to specific regional variants or internal nomenclature), Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension.
Chassis And Brakes:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering.
Electrical And Electronics:
Electrical, Meter Audio/Visual, Horn, Instrument Panel, Multiplex/Can Communication.
Body And Comfort:
Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Windshield/Glass Mirror, Seat, Engine Hood/ Door, Exterior & Interior.
Procedures Included
Maintenance And Servicing:
Routine maintenance, fluid changes, filter replacements, scheduled inspections.
Diagnostics And Troubleshooting:
System diagnostics, fault code interpretation, troubleshooting procedures.
Repair And Rebuild:
Component removal and installation, system repair, sub-assembly rebuilding, complete vehicle repair.
Electrical Troubleshooting:
Wiring schematics, circuit diagrams, diagnostic procedures for electrical systems.
Technical Depth
Depth:
Factory High Detailed. Comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Suitable for dealership technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages printable, with ability to blow-up images and print enlarged copies.
Binding Type
Binding:
Digital (PDF). No physical binding.
Paper Type
Paper Quality:
N/A (Digital format). User prints on desired paper.
Compatibility
Operating Systems:
Windows Vista (32/64), XP, ME, 98, NT, 2000, and Mac. Requires Adobe PDF Reader and Winzip.
Features
Digital Advantages:
Easy to use, no flipping through books, print only needed pages, no greasy/torn pages, safe storage on PC, fast printing.
⚙️ Engine Specifications
Primary Engine
Type:
Electric Powertrain (Battery Electric Vehicle - BEV)
Performance
Motor Power Kw:
64 kW (86 hp) - Typical for the Mitsubishi i-MiEV platform. Specific output may vary by region.
Motor Torque Nm:
180 Nm (133 lb-ft) - Typical for the Mitsubishi i-MiEV platform.
Fuel System
System Type:
Battery Electric. No traditional fuel system.
Battery
Battery Type:
Lithium-ion (Li-ion)
Battery Capacity Kwh:
16 kWh - Typical for the Mitsubishi i-MiEV platform.
🔧 Transmission
Standard
Type:
Single-speed reduction gear
Optional
Variations:
N/A for this EV model. The listing of 'Manual Transmission' in coverage areas is likely a general inclusion for manuals in the business, not specific to the C-ZERO.
Features
Drive Modes:
Forward, Reverse, Neutral (common EV configurations).
📐 Dimensions
Exterior
Length Mm:
3,475 mm (approx. based on i-MiEV)
Width Mm:
1,475 mm (approx. based on i-MiEV)
Height Mm:
1,600 mm (approx. based on i-MiEV)
Wheelbase Mm
Wheelbase:
2,550 mm (approx. based on i-MiEV)
Weights
Curb Weight Kg:
Around 1,100 kg - 1,150 kg (approx. based on i-MiEV)
Cargo
Cargo Volume Liters:
Approximately 166 liters (rear seats up), expanding significantly with seats folded.
🛡️ Safety Features
Ratings
Euro Ncap:
4 Stars (for Mitsubishi i-MiEV, C-ZERO shares platform and safety structures).
Active Features
Braking System:
ABS, EBD (Electronic Brakeforce Distribution), Brake Assist.
Stability Control:
Active Stability Control (ASC) / Electronic Stability Control (ESC).
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (availability may vary by trim).
Seat Belts:
Pre-tensioner and load-limiter seatbelts.
Body Structure:
Reinforced impact-resistant body structure designed for battery protection.
💡 Technology Features
Infotainment
System Features:
Basic audio system, CD player, potential for aftermarket navigation or connectivity upgrades. Specifics vary by trim level.
Driver Assistance
Features:
Cruise Control, ABS, ESC. Advanced driver assistance systems (ADAS) were not common on this platform at launch.
Connectivity
Charging Standards:
J1772 connector (North America), Type 1 or Type 2 (Europe) for AC charging. DC fast charging capability was limited or absent on early i-MiEV-based models. Manual will detail charging procedures.
Display And Controls
Instrument Cluster:
Digital display showing battery charge, range, energy consumption, speed. Manual covers interpretation of these displays.
🔧 Maintenance
Service Intervals
General Recommendation:
Annual or every 15,000 km (9,300 miles) for basic checks. Specific intervals for battery coolant, brake fluid, and cabin filter would be detailed in the manual.
Fluid Specifications
Coolant Type:
Specific long-life coolant for EV battery thermal management (e.g., Zerex Asian Vehicle Coolant or equivalent). Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (standard for most vehicles). Manual will confirm.
Gear Oil Type:
Specific synthetic EV reduction gear lubricant. Manual will provide part numbers and specifications.
Known Issues
Battery Degradation:
Common to all EVs; capacity loss over time. Manual would cover battery health checks.
Charging System Faults:
Potential issues with charging ports or onboard chargers. Manual provides diagnostic steps.
12V Battery Maintenance:
While it's an EV, it still uses a 12V battery for vehicle electronics. Manual will cover its maintenance.
📚 Vehicle History
Brand Heritage
Citroen Focus:
Known for innovative design and comfort, with a growing interest in sustainable mobility during this period.
Model Evolution
Citroen C Zero Origin:
Rebadged version of the Mitsubishi i-MiEV, part of a collaboration between PSA Peugeot Citroën and Mitsubishi Motors. Launched as part of efforts to offer electric vehicles.
Production
Manufacturing Location:
Japan (Mizushima Plant, Mitsubishi Motors)
Production Years:
2010-2020 (Citroën C-ZERO)
🏆 Awards & Recognition
Recognitions
Electric Vehicle Awards:
The Mitsubishi i-MiEV, on which the C-ZERO is based, received recognition for its pioneering role in urban electric mobility. Specific awards for the C-ZERO itself are less documented, but its platform was acknowledged.
Ratings
Fuel Efficiency:
Not applicable in MPG; measured in MPGe (Miles Per Gallon equivalent). Estimated around 100 MPGe combined for the i-MiEV platform.
Certifications
Emissions:
Zero tailpipe emissions.
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