Engine Mechanical:
Engine disassembly, assembly, internal components, timing, sealing
Engine Control:
Engine control systems, diagnostics, sensors, actuators, ECU functions
Fuel System:
Fuel delivery, injectors, fuel pump, fuel pressure, emissions
Cooling System:
Radiator, thermostat, water pump, coolant flow, fan operation
Lubrication System:
Oil pump, oil filter, oil passages, lubrication specifications
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery system
Transmission Auto:
Automatic transmission overhaul, fluid changes, torque converter, control modules
Transmission Manual:
Manual transmission repair, clutch replacement, gear selection mechanisms
Drivetrain:
Drive shafts, propeller shafts, differentials, axle shafts, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment
Wheels Tires:
Wheel specifications, tire pressure, rotation, balancing
Brake Control:
Brake system diagnostics, ABS, EBD, hydraulic control units
Brake Service:
Brake pad replacement, rotor resurfacing/replacement, caliper service, brake fluid
Parking Brake:
Parking brake system inspection, adjustment, repair
Steering Column:
Steering column assembly, ignition lock, tilt/telescope mechanisms
Power Steering:
Power steering pump, rack and pinion, fluid, system diagnostics
Air Conditioning:
AC system components, refrigerant, diagnostics, repair
Supplemental Restraint:
Airbag system, SRS module, seat belt pre-tensioners, diagnostics
Seat Belts:
Seat belt mechanisms, retractors, buckles, inspection
Immobilizer:
Engine immobilizer system operation, key programming, diagnostics
Cruise Control:
Cruise control system operation, diagnostics, switch replacements
Wiper Washer:
Wiper motor, linkages, washer pump, fluid reservoir, nozzle adjustment
Door Locks:
Door lock actuators, central locking system, keyless entry
Meter Audio Visual:
Instrument cluster, infotainment system, speaker wiring, antenna
Horn:
Horn operation, wiring, horn button, relay
Glass Mirrors:
Windshield, side glass, rear glass replacement, mirror adjustment/replacement
Instrument Panel:
Instrument panel removal, gauge cluster, warning lights
Seats:
Seat removal, adjustment mechanisms, seat heating (if applicable)
Body Exterior:
Hood, doors, fenders, bumpers, body panel alignment, trim
Body Interior:
Interior trim panels, headliner, floor coverings, dashboard components
Electrical Systems:
General electrical system diagnostics, fuse box, relays, battery terminal maintenance
Multiplex Can:
Multiplex communication systems, CAN bus network, diagnostics
Maintenance Tasks:
Routine maintenance, fluid changes, filter replacements, spark plug service, belt inspection/replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical circuit testing
Repair Procedures:
Step-by-step instructions for component removal, installation, overhaul, and adjustment
Installation Procedures:
Specific procedures for installing new or replacement parts
Depth:
Factory highly detailed, complete instructions and illustrations, wiring schematics, specifications
Accuracy:
Exact same manual used by technicians at dealerships
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (specific to engine oil type).
Timing Belt Replacement:
Crucial for petrol engines (e.g., TU series), often around 90,000-120,000 km or 5-6 years. Diesel engines may use timing chains or belts with similar intervals. Manual will specify exact intervals for each engine.
Engine Oil Type:
Likely PSA specifications such as B71 2290 for diesel, and various ACEA A3/B4 or A5/B5 for petrol, with specific viscosity grades (e.g., 5W-30, 5W-40).
Coolant Type:
Ethylene glycol-based antifreeze, typically coloured blue or purple, meeting PSA specifications.
Transmission Fluid Type Manual:
GL-4 specification gear oil, viscosity typically 75W-80 or 75W-90.
Transmission Fluid Type Auto:
If AMT, may use specific hydraulic fluid or ATF, specification critical and found in manual.
Common Issues General:
Early models can experience issues with the ABS/ESP sensor rings, window regulators, and minor electrical gremlins. Susceptible to suspension wear due to ride comfort focus. Diesel particulate filter (DPF) issues if primarily used for short trips.
Common Issues Engine:
1.4 HDi engine generally reliable but can have turbocharger issues or injector problems if not maintained. Petrol engines are robust but can suffer from oil leaks or ignition coil failures.