Engine Mechanical:
Full overhaul, timing belt, pistons, rings, valves, crankshaft, camshafts, lubrication system
Engine Management:
Fuel injection system (ECU, sensors, injectors), ignition system, emission control systems (catalytic converter, EGR), diagnosis of engine codes
Transmission:
Manual transmission (gearbox, clutch, linkages), removal and installation, overhaul, fluid specifications
Braking System:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, caliper overhaul, pad and rotor replacement, bleeding procedures
Suspension:
Front MacPherson struts, rear torsion beam axle, shock absorber replacement, spring replacement, wheel alignment specifications
Steering:
Power assisted steering system, steering rack, pump, fluid specifications, diagnosis
Electrical System:
Battery, charging system (alternator, starter motor), lighting system, horns, power windows, central locking, body control modules (BCM)
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan, coolant specifications, flushing and filling procedures
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel pressure regulator
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant, system diagnosis
Body And Chassis:
Body panels, doors, hinges, latches, interior trim, glass replacement, chassis components
Wiring Schematics:
Comprehensive electrical wiring diagrams for all systems
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, tire rotations
Troubleshooting Diagnosis:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation
Major Repairs:
Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement
Component Replacement:
Detailed instructions for replacing virtually every component on the vehicle
Specifications Torque Settings:
Precise torque specifications for all fasteners and assemblies
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagrams Illustrations:
Abundant clear diagrams, exploded views, and step-by-step illustrations
Data Tables:
Comprehensive technical data tables, including specifications, tolerances, and capacities
Oil Change Interval:
Typically 20,000 km or 12 months, whichever comes first (depending on driving conditions and oil specification).
Timing Belt Replacement:
Recommended every 120,000 km or 6 years, whichever comes first. Critical component.
Spark Plug Replacement:
Typically at 60,000 km for standard plugs, or longer for iridium plugs.
Engine Oil Specification:
Likely Total Quartz 9000 5W-30 or equivalent meeting PSA B71 2290 specification (low SAPS).
Coolant Specification:
Antifreeze/Coolant (Ethyl glycol based) meeting PSA S71 2100 (or equivalent green type).
Brake Fluid Specification:
DOT 4
Transmission Fluid Type:
Manual transmission fluid, typically API GL-4, viscosity 75W-80 or 75W-90 (check specific manual for exact specification).
Common Issues 1:
Timing belt failure (if not replaced on schedule) leading to catastrophic engine damage.
Common Issues 2:
Electrical gremlins and sensor failures are relatively common in French cars of this era.
Common Issues 3:
Exhaust system corrosion, particularly the catalytic converter and silencers.
Common Issues 4:
Wear on suspension components like ball joints and control arm bushings.
