CITROEN C4 2.0i 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2005 Engine: 2.0i (EW10J4) Codes Chassis Code: Phase 1 (2004-2010) Engine Code: EW10J4 👋 Introduction Market Position Segment: Compact Family Car...

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Type: Car

Vendor:

Sku: 484543

Tags: 2005 C4 Car Cars Citroen

Product variants

Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Year:

Engine:

2.0i (EW10J4)

Codes

Chassis Code:

Phase 1 (2004-2010)

Engine Code:

EW10J4

👋 Introduction

Market Position

Segment:

Compact Family Car (C-Segment)

Competitive Analysis

Key Competitors:

Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane

Key Features

Design Philosophy:

Unique, futuristic styling with emphasis on comfort and innovative features (e.g., fixed-hub steering wheel).

Manual Value Proposition:

Provides dealer-level diagnostic and repair information, enabling DIY enthusiasts and independent workshops to perform comprehensive servicing and repairs.

Manual Usefulness

Diy Benefit:

Empowers owners to perform common maintenance and repairs, saving on labor costs and increasing vehicle longevity.

Workshop Benefit:

Provides essential technical data, procedures, and schematics for efficient and accurate servicing of Citroën C4 vehicles.

📋 Manual Details

Coverage Areas

Global Coverage:

European Market

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Official Factory Service & Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System

Transmission:

Manual Transmission (ML5C), Automatic Transmission (AL4 - Optional)

Drivetrain:

Front Wheel Drive, Axles, Driveshafts

Suspension:

Front MacPherson Strut, Rear Torsion Beam

Brakes:

Front Ventilated Discs, Rear Solid Discs, ABS, EBD, Brake Assist

Steering:

Electric Power Assisted Steering (EPAS)

Electrical:

Battery, Charging System, Lighting, Instrumentation, ECUs, Body Control Module (BCM)

Climate Control:

HVAC System, Air Conditioning

Body And Chassis:

Body Panels, Doors, Interior Trim, Glass, Bumpers

Safety Systems:

Airbags, Seatbelts, Passive Safety Components

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Spark Plugs, Coolant Checks, Brake Pad/Disc Service

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Fault Finding

Repair And Rebuild:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul

Diagnostics:

ECU Diagnosis, Sensor Testing, Actuator Testing

Electrical Schematics:

Complete Wiring Diagrams for all Systems

Technical Data:

Specifications, Tolerances, Torque Values

Body And Paint:

Panel Alignment, Dent Repair, Paint Touch-up Procedures

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Full Printable. Allows selective printing of specific pages or sections.

Binding Type

Binding:

Digital (PDF) - Printable format

Paper Type

Paper Type:

N/A (Digital)

Software Requirements

Software:

Adobe Acrobat Reader, WinZip (or equivalent decompression utility)

Compatibility

Operating Systems:

All Versions of Windows and macOS

Features

Searchability:

Searchable Text (for easy keyword lookup)

Zoom Capability:

Zoom In/Out for detailed viewing of diagrams and images

⚙️ Engine Specifications

Primary Engine

Engine Name:

EW10J4 (2.0i 16V)

Configuration:

Inline 4-cylinder, Naturally Aspirated

Displacement:

1997 cc

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.8:1

Performance

Horsepower:

136 hp (100 kW) @ 6000 rpm

Torque:

192 Nm (141 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded Petrol (95 RON Recommended)

Engine Management

Bosch Motronic (specific model dependent)

Ignition Type:

Electronic Distributorless Ignition System (EDIS)

Emission Control:

Catalytic Converter, Lambda Sensors

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission (ML5C)

Optional

Type:

4-Speed Automatic Transmission (AL4)

Features

Clutch:

Hydraulically Operated, Dry Single Plate Clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-80 (e.g., Total Transmission BV 75W-80)

Automatic Transmission Fluid:

LF-Type (e.g., Total Fluide AT4)

📐 Dimensions

Exterior

Length:

4260 mm

Width:

1773 mm

Height:

1460 mm

Weights

Curb Weight:

Approx. 1350 kg (depending on specification)

Gross Vehicle Weight:

Approx. 1850 kg (depending on specification)

Cargo

Boot Capacity Litres:

320 - 1300 L (with rear seats folded)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (2005)

Active Features

Standard (Anti-lock Braking System)

Optional/Standard on higher trims (Electronic Stability Program)

Optional (Emergency Brake Assist)

Passive Features

Airbags:

Front, Side, and Curtain Airbags (Configuration varies by trim level)

Seatbelts:

Pre-tensioning front seatbelts with force limiters

💡 Technology Features

Infotainment

Audio System:

Factory fitted CD player with radio, auxiliary input available on some models. Optional premium sound systems.

Driver Assistance

Cruise Control:

Available as an option on certain trims.

Connectivity

Bluetooth:

Optional, often integrated with aftermarket or higher-spec audio units.

Lighting

Headlights:

Halogen Projector Headlights. Xenon HID headlights available as an option.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 20,000 km or 1 year, whichever comes first (synthetic oil recommended).

Timing Belt Replacement:

Every 120,000 km or 10 years (for EW10J4 engine). Refer to manual for precise interval confirmation.

Spark Plug Replacement:

Every 60,000 km (standard spark plugs) or 100,000 km (long-life iridium spark plugs).

Fluid Specifications

Engine Oil Specification:

ACEA A3/B3 or A3/B4, API SL or SM, SAE 0W-30 or 5W-30 (e.g., Total Quartz 9000).

Coolant Specification:

G11 or G12 Antifreeze (Orange or Pink) based on Ethylene Glycol, meeting PSA Peugeot Citroën standard (e.g., Total Glycotherm).

Brake Fluid Specification:

DOT 4

Known Issues

Common Complaints:

Issues with electronic components (e.g., BSM - Box de Servitude Moteur), steering column controls (CSU - Colonne de Direction Utilisateur), and potential for oil leaks from the engine.

Maintenance Tip:

Regular checking of electrical connections and software updates for control modules can prevent many common issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Citroën is renowned for its innovative and comfortable automotive design, often pushing boundaries in styling and technology.

Model Evolution

Generation:

First Generation (2004–2010)

Design Influence:

Successor to the Citroën Xsara, embodying a radical departure in styling and engineering.

Production

Manufacturing Plant:

Mulhouse, France; Vigo, Spain; Elabuga, Russia

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

Nominated for European Car of the Year 2005.