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CITROEN C5 1.8i 16V 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C5 Year: 2004 Engine Variant: 1.8i 16V Codes Engine Code Family: EW 👋 Introduction Market Position Vehicle Segment: Large Family Car / Executive...
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Type: Car
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Sku: 566432
CITROEN C5 1.8i 16V 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C5
Year:
2004
Engine Variant:
1.8i 16V
Codes
Engine Code Family:
EW
👋 Introduction
Market Position
Vehicle Segment:
Large Family Car / Executive Car
Target Audience:
Owners seeking to perform maintenance and repairs, independent repair shops
Competitive Analysis
Competitors:
Ford Mondeo, Volkswagen Passat, Opel Vectra, Peugeot 407, Renault Laguna
Key Features
Manual Advantage:
Comprehensive coverage, professional quality, ease of use, digital accessibility
Vehicle Signature:
Distinctive styling, innovative Hydractive suspension system
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF
Delivery:
Instant Download
Printability:
Full Printable
Searchability:
Implied by PDF format, typically searchable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Transmission:
Manual and Automatic Transmission systems
Chassis:
Suspension (Hydractive 3), steering, brakes (ABS, ESP), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instruments, body electronics, multiplexed networks (CAN)
Bodywork:
Body and chassis repair, interior trim, exterior trim, climate control system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem identification and resolution
Repair Procedures:
Component removal and installation, system overhauls, specific repair techniques
Diagnostics:
On-board diagnostics (OBD-II), sensor testing, actuator testing, electrical circuit analysis
Specifications:
Torque specifications, clearances, pressures, electrical parameters
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts
Illustrations:
High-quality diagrams, exploded views, wiring schematics
Disassembly Reassembly:
Step-by-step instructions for complete disassembly and reassembly of major components
📊 Manual Specifications
File Format
File Format:
PDF
Requirements:
Adobe PDF Reader, WinZip (for unzipping if compressed)
Compatibility:
All Versions of Windows & Mac
Print Quality
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - printable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1798 cc
Bore X Stroke:
82.0 mm x 82.0 mm (approximate, refer to manual for exact)
Compression Ratio:
10.8:1 (typical for EW10J4)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
116 PS (85 kW) @ 5600 rpm (approximate, refer to manual)
Torque:
172 Nm (127 lb-ft) @ 3750 rpm (approximate, refer to manual)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPFI)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Engine Management
ECU Type:
Bosch Motronic or similar (specific model dependent)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
4-speed Automatic (AL4/DP0)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (refer to manual for exact part number)
Automatic Transmission Fluid:
LT 71141 or equivalent (refer to manual for exact part number)
📐 Dimensions
Exterior
Length:
4773 mm (approximate)
Width:
1773 mm (approximate)
Height:
1485 mm (approximate)
Weights
Curb Weight:
1450 - 1500 kg (depending on transmission and options)
Cargo
Luggage Capacity:
533 litres (VDA), expandable with rear seats folded
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for early models, refer to specific year test)
Active Features
ABS:
Standard, with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist)
Esp:
Optional or standard depending on trim level, Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on specification)
Seatbelts:
3-point seatbelts with pretensioners and force limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
CD player, Radio, optional RDS, steering wheel audio controls
Navigation:
Optional factory-fitted navigation system
Driver Assistance
Cruise Control:
Available on many models
Connectivity
Bluetooth:
Less common on early 2004 models, more prevalent in later updates or aftermarket
Climate Control
System Type:
Manual Air Conditioning or Automatic Dual-Zone Climate Control
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (for fully synthetic oil)
Spark Plug Replacement:
Every 60,000 km (if fitted with platinum or iridium plugs)
Timing Belt Replacement:
Every 120,000 km or 5 years, whichever comes first (critical maintenance item)
Fluid Specifications
Engine Oil Capacity:
4.5 Litres (approximate, refer to manual for exact for 1.8i 16V)
Engine Oil Grade:
Synthetic SAE 5W-40 or 5W-30 meeting ACEA A3/B4 or C3 specifications (refer to manual)
Coolant Type:
Antifreeze/Coolant based on Ethylene Glycol, blue colour (PSA S71 2103 or equivalent)
Known Issues
Suspension System:
Hydractive suspension spheres can degrade over time, hydraulic fluid leaks, sensor failures
Electrical System:
Body control module issues, multiplexing faults, sensor failures (e.g., ABS, speed sensors)
Engine:
Potential oil leaks, exhaust manifold cracks, ignition coil failures
Transmission:
Automatic transmission (AL4) can be prone to electronic control unit failures and solenoid issues
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Innovation, comfort, distinctive design
Model Evolution
Generation:
First Generation (Type 1, 2001-2008)
Facelift:
Minor facelift around 2004 with subtle styling and equipment updates.
Production
Production Location:
France (Rennes-Plan site)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 4-star Euro NCAP rating, indicating good overall safety performance for its class and era.
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