🏷️ Basic Information

Make:

Citroën

Model:

C5

Year:

2005

Engine:

1.8i 16V

Engine Code:

EW7J4

👋 Introduction

Positioning:

The Citroën C5 (Second Generation) aimed to compete in the mid-size family car segment with a focus on comfort and innovative design.

Competitors:

Competed against vehicles like the Ford Mondeo, Volkswagen Passat, Opel/Vauxhall Vectra, and Peugeot 407.

Design Philosophy:

Known for its distinctive styling, often featuring advanced suspension systems (Hydractive 3+ on some models) and a comfortable, spacious interior.

Innovation:

Citroën's commitment to comfort and ride quality through its suspension technology was a key differentiator.

📋 Manual Details

Coverage Type:

Complete Service and Repair

Estimated Page Count:

Refer to actual manual for exact count

Type:

Factory Official Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Full disassembly, inspection, overhaul, and reassembly of engine components (cylinder head, block, pistons, crankshaft, camshafts, valve train).

Fuel System:

Fuel injection system diagnosis and repair, fuel pump, injectors, fuel rail pressure, EVAP system.

Ignition System:

Ignition coils, spark plugs, ignition timing, sensor inputs (crankshaft, camshaft).

Cooling System:

Radiator, thermostat, water pump, coolant flow, fan operation, pressure testing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, O2 sensors, emissions control.

Transmission Manual:

Clutch operation, gearbox disassembly and assembly, gear ratios, maintenance.

Transmission Automatic:

Automatic transmission diagnosis, fluid changes, torque converter, electronic control.

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential.

Suspension Front:

MacPherson struts, control arms, anti-roll bar, wheel bearings, steering knuckles.

Suspension Rear:

Torsion beam or multi-link rear suspension, shock absorbers, springs.

Brakes Hydraulic:

Brake fluid, master cylinder, brake lines, calipers, wheel cylinders.

Brakes ABS Esp:

ABS control module, wheel speed sensors, hydraulic modulator, ESP system diagnosis.

Steering:

Power steering system (hydraulic or electric), steering column, steering rack, tie rod ends.

Body Interior:

Seat removal, dashboard disassembly, door panel removal, trim components, upholstery repair.

Body Exterior:

Door panel repair, bumper removal and installation, body panel alignment, glass replacement.

Electrical Lighting:

Headlights, taillights, interior lighting, bulb replacement, wiring.

Electrical Accessories:

Power windows, power locks, mirrors, wipers, horn, central locking system.

HVAC:

Air conditioning system, heater core, blower motor, climate control unit, refrigerant.

ECU ECM:

Engine Control Unit (ECU) and Powertrain Control Module (PCM) diagnosis, programming, sensor inputs/outputs.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, troubleshooting flowcharts.

Maintenance:

Routine maintenance tasks: oil changes, filter replacements, fluid checks, belt inspections, tune-ups.

Troubleshooting:

Systematic diagnosis and resolution of common and uncommon vehicle problems based on symptoms.

Repair:

Step-by-step instructions for component replacement, adjustment, and repair for all major systems.

Installation:

Guidance on the correct installation of replacement parts and optional accessories.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical component data, and diagnostic values.

Wiring Schematics:

Detailed electrical wiring diagrams for all vehicle systems, including connector pinouts.

Depth:

Comprehensive from basic maintenance to advanced engine and transmission overhaul.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Printability:

Fully printable pages, allowing users to print specific sections or the entire manual.

Zoom Capability:

Zoom In/Out functionality for detailed viewing of diagrams and text.

Binding:

Digital (PDF) - no physical binding

Paper:

N/A (digital format)

Software:

Adobe PDF Reader and WinZip (or equivalent decompression software)

Operating Systems:

Compatible with all versions of Windows and Mac OS.

Method:

Instant Download

⚙️ Engine Specifications

Engine Type:

Inline-4 Cylinder, Naturally Aspirated

Displacement:

1749 cc

Bore X Stroke:

82.0 mm x 82.0 mm

Valvetrain:

DOHC, 4 valves per cylinder

Horsepower:

Approx. 117 PS (115 hp; 86 kW) at 6000 rpm

Torque:

Approx. 163 Nm (120 lb-ft) at 4000 rpm

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating typically 95 RON)

ECU System:

Bosch Motronic or similar electronic engine management system

🔧 Transmission

Type:

5-speed Manual Transmission (e.g., BE4/6)

Type:

4-speed Automatic Transmission (e.g., AL4)

Clutch:

Hydraulically operated single dry plate clutch (Manual)

Transmission Fluid Manual:

Specific manual transmission fluid (e.g., PSA specification) - typically API GL-4

Transmission Fluid Automatic:

Specific ATF (Automatic Transmission Fluid) such as LT 71141 or equivalent

📐 Dimensions

Length:

Approx. 4742 mm (186.7 in)

Width:

Approx. 1773 mm (69.8 in) (excluding mirrors)

Height:

Approx. 1474 mm (58.0 in)

Curb Weight:

Approx. 1400-1500 kg (3086-3307 lbs) depending on equipment

Gross Vehicle Weight Rating:

Refer to vehicle compliance plate

🛡️ Safety Features

Euro Ncap Rating:

Likely 5 stars for the second generation C5, though specific to crash test year.

ABS:

Anti-lock Braking System standard.

Esp:

Electronic Stability Program (ESP) likely standard or optional.

Traction Control:

Traction Control System (TCS) typically integrated with ESP.

Airbags:

Front airbags, side airbags, curtain airbags (depending on trim).

Seatbelts:

Pre-tensioning front seatbelts, three-point rear seatbelts.

💡 Technology Features

Features:

Basic radio/CD player, potentially with steering wheel controls. Higher trims may offer satellite navigation and an upgraded sound system.

Features:

Cruise control, parking sensors (rear, and sometimes front on later models), ABS, ESP.

Features:

Limited connectivity by modern standards; potentially an auxiliary input for audio.

🔧 Maintenance

Oil Change Interval:

Typically 20,000 km (12,500 miles) or 2 years, whichever comes first, using synthetic oil.

Timing Belt Replacement:

Refer to manual, typically around 100,000-120,000 km or 5-6 years for the EW7J4 engine, often with the water pump.

Engine Oil Grade:

Typically PSA B71 2290 (Low SAPS synthetic) or 5W-40, 0W-40 depending on climate and specific manufacturer recommendation.

Coolant Type:

Permanent type coolant, typically PSA approved long-life coolant (e.g., blue or purple).

Brake Fluid Type:

DOT 4

Common Issues:

Potential issues include electrical gremlins, ESP/ABS sensor faults, ignition coil failures, and wear on suspension components, particularly with higher mileage vehicles. The AL4 automatic transmission can also be prone to issues if not properly maintained.

📚 Vehicle History

Heritage:

Citroën has a long history of innovation in automotive design and comfort, particularly with its suspension systems (e.g., DS, CX).

Generation:

This manual covers the second generation Citroën C5 (2008–2017), although the product name specifies 2005, which typically refers to the first generation (2000–2007) or an early model year of the second generation if it was launched late 2007/early 2008. Assuming the description implies the generation that the 1.8i 16V engine was prevalent in around 2005.

Manufacturing Location:

Primarily manufactured in France (e.g., Rennes-La Janais) and also in China for the Chinese market.