🏷️ Basic Information

Make:

Citroën

Model:

C5

Year:

2004

Engine:

1.8i 16V (EW7J4)

Chassis Code:

D

👋 Introduction

Market Position:

The Citroën C5 (2004) positioned itself as a comfortable and stylish family car in the European mid-size segment, competing with models like the Ford Mondeo, Volkswagen Passat, and Renault Laguna.

Competitive Analysis:

The C5 emphasized ride comfort through its advanced Hydractive 3 suspension system and offered a spacious interior, though sometimes criticized for interior material quality compared to German rivals.

Key Features:

Hydractive 3 suspension, directional headlights, advanced safety features, comfortable ride, distinctive styling

📋 Manual Details

Coverage Areas:

All systems and components for the Citroën C5 1.8i 16V 2004

Page Count:

Hundreds of pages

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine management, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (manual and automatic), clutch, driveline, suspension (front and rear), steering, brakes (front and rear, ABS, ESP), electrical system (battery, charging, starting, lighting, instrumentation, power accessories, ECUs), bodywork, interior, climate control, safety systems (airbags, seatbelts), diagnostics and troubleshooting

Procedures Included:

Scheduled maintenance, routine inspections, diagnostics, troubleshooting, step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation, component testing, technical specifications, torque values, wiring diagrams, exploded views

Technical Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)

📊 Manual Specifications

File Format:

PDF

Print Quality:

Full Printable, High Resolution Diagrams

Binding Type:

Digital Download (printable)

Paper Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, naturally aspirated

Engine Code:

EW7J4

Displacement:

1761 cc

Bore X Stroke:

82.0 mm x 82.0 mm

Compression Ratio:

10.8:1

Valvetrain:

DOHC, 4 valves per cylinder

Horsepower:

115 PS (113 bhp; 85 kW) at 5600 rpm

Torque:

164 Nm (121 lb-ft) at 4000 rpm

Fuel System:

Multi-point fuel injection (Bosch Motronic or similar)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Coolant Type:

Antifreeze coolant (PSA specification)

Oil Capacity:

Approx. 4.25 liters (with filter change)

Engine Oil Specification:

SAE 5W-40 or 5W-30, API SL/CF or ACEA A3/B4

🔧 Transmission

Transmission Type:

5-speed Manual Transmission (Type ML5C)

Transmission Type:

4-speed Automatic Transmission (AL4/DPO)

Transmission Fluid Spec Manual:

GL-4 (e.g., Esso/Mobil ATF LT 71141 for automatic)

Transmission Fluid Spec Automatic:

Esso/Mobil ATF LT 71141 (or equivalent)

📐 Dimensions

Length:

4742 mm

Width:

1775 mm

Height:

1464 mm

Curb Weight:

Approx. 1390-1430 kg (depending on transmission and equipment)

Gross Vehicle Weight:

Approx. 1980 kg

Boot Capacity:

516 liters (minimum), expandable with rear seats folded

🛡️ Safety Features

Euroncap Rating:

4 stars (for 2003 model year, generally consistent for 2004)

Active Safety Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), EBA (Emergency Brake Assist), ESP (Electronic Stability Program)

Passive Safety Features:

Multiple airbags (front, side, curtain), pretensioner seatbelts, impact absorbing structure, fixed steering column safety

💡 Technology Features

Infotainment Features:

Optional CD player, radio with RDS, steering wheel mounted controls, optional navigation system.

Driver Assistance Features:

Cruise control, parking sensors (optional), automatic headlights, automatic wipers.

Connectivity Features:

Optional Bluetooth hands-free system (late 2004 models).

Suspension Technology:

Hydractive 3: An advanced hydropneumatic system that automatically adjusts suspension stiffness and ride height for optimal comfort and handling.

Lighting Technology:

Directional Xenon headlights (optional), adaptive front-lighting system (AFS).

🔧 Maintenance

Service Interval Oil Change:

Every 20,000 km or 1 year, whichever comes first (or 15,000 km for severe conditions).

Service Interval Timing Belt:

Refer to manual for specific mileage or time interval (typically around 120,000 km or 5 years for EW engines).

Brake Fluid Specification:

DOT 4 (PSA S71 2113)

Power Steering Fluid Specification:

LF-11 or equivalent hydraulic fluid (specific to Hydractive system)

Coolant Capacity:

Approx. 7.5 liters

Common Issues:

Hydractive suspension leaks/faults, intermittent electrical issues (BSI module), premature wear of suspension components, water pump leaks, clutch release bearing noise.

Spark Plug Part Number Example:

NGK BKR6E or equivalent

Oil Filter Part Number Example:

Mann-Filter HU 712/1, Mahle OX 34

Air Filter Part Number Example:

Mann-Filter C 35 147, Bosch F 026 400 024

📚 Vehicle History

Brand Heritage:

Citroën, a French automobile manufacturer founded in 1919 by André-Gustave Citroën, is renowned for its innovation in automotive technology and design, often pushing the boundaries of comfort and ergonomics.

Model Evolution:

The C5 was introduced in 2000 as the successor to the Citroën XM and Xantia. The 2004 model year represented a facelift (Phase 2) for the first generation, featuring updated styling, improved interior quality, and enhanced features.

Production Locations:

Primarily manufactured at PSA Peugeot Citroën's Rennes-la-Janais plant in France.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2004 C5 are not widely documented, it was generally well-received for its comfort and innovative features, contributing to Citroën's reputation for distinctive design.