🏷️ Basic Information

Make:

Citroën

Model:

C8

Year:

2004

Engine:

2.0i 16V

Engine Code:

EW10J4

👋 Introduction

Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, commercial users requiring flexible seating and cargo space.

Competitors:

Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Peugeot 807.

Design:

Shared platform with Peugeot 807, Fiat Ulysse, and Lancia Phedra (Eurovan platform); characterized by flexible seating arrangements, sliding rear doors.

Versatility:

Up to seven individual seats, removable rear seats for maximum cargo capacity.

📋 Manual Details

Coverage:

Full Service and Repair

Page Count Estimated:

Extensive (typical for full service manuals, often 1000+ pages)

Type:

Professional Workshop Manual / Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, assembly, disassembly, tuning, diagnostics, cylinder head, block, crankshaft, pistons, connecting rods.

Engine Management:

Fuel injection system (BOSCH Motronic), ignition system, emission control systems, sensors and actuators, ECU diagnostics.

Transmission:

Manual Gearbox (ML5C), clutch system, gearbox overhaul, maintenance, diagnostics.

Drivetrain:

Front-wheel drive, drive shafts, CV joints, wheel bearings.

Suspension:

Front suspension (MacPherson struts), rear suspension (torsion beam or multi-link depending on specific variant), shock absorbers, springs, control arms, alignment specifications.

Steering:

Power steering system (hydraulic), steering rack, steering column, tie rods, steering angle sensor diagnostics.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake calipers, pads, discs, master cylinder, brake lines, bleeding procedures, diagnostic trouble codes.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems, horn, exterior and interior lighting.

Body And Chassis:

Body panels, doors, hood, tailgate, interior trim, seat mechanisms, body repair, rust prevention, door hinge and lock servicing.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, component replacement (compressor, condenser, evaporator), cabin air filter replacement.

Interior:

Dashboard, instrument cluster, seating systems, seat belts, airbags (SRS - Supplemental Restraint System) removal and installation, interior panels.

Diagnostics And Troubleshooting:

OBD-II diagnostics, fault code interpretation, diagnostic flowcharts, common problems and solutions.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant checks and changes, brake fluid flushes, power steering fluid checks.

Scheduled Maintenance:

Detailed service intervals for major components and fluids.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls.

Troubleshooting Guides:

Step-by-step diagnostic procedures for various symptoms.

Component Replacement:

Detailed instructions for replacing virtually any component on the vehicle.

Depth:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds.

Diagrams:

High-quality, detailed exploded views and wiring diagrams.

Specifications:

Includes all necessary torque specifications, clearances, fluid capacities, and electrical parameters.

📊 Manual Specifications

Format:

PDF

Printable:

Yes, fully printable.

Zoom:

Yes, zoom in/out for detailed viewing.

Binding:

Digital (Downloadable PDF)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, naturally aspirated petrol

Displacement:

1997 cc

Valvetrain:

DOHC, 16 valves

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.8:1

Power Output:

136 PS (100 kW; 134 hp) @ 6000 rpm

Torque Output:

190 Nm (140 lb-ft) @ 4100 rpm

Fuel Delivery:

Multi-point fuel injection (MPI) controlled by ECU

Fuel Type:

Unleaded Petrol (RON 95 recommended)

Coolant Capacity:

Approx. 8.5 Litres

🔧 Transmission

Type:

5-speed Manual Transmission (ML5C)

Type:

4-speed Automatic Transmission (AL4) - Often available on other engine variants, less common with the 2.0i 16V.

Transmission Fluid Type:

Manual: SAE 75W-80 GL-5. Automatic: ATF LT 71141 or equivalent.

📐 Dimensions

Length:

4787 mm

Width:

1935 mm (excluding mirrors)

Height:

1736 mm

Wheelbase:

2823 mm

Kerb Weight:

Approx. 1800 kg (depending on configuration)

Luggage Capacity:

Variable, up to 2940 litres with rear seats removed.

🛡️ Safety Features

Euro Ncap Score:

4 stars (for the model generation)

ABS:

Standard Anti-lock Braking System

Ebd:

Standard Electronic Brakeforce Distribution

Esp Optional:

Optional Electronic Stability Program (ESP) on some trims/markets.

Airbags:

Front airbags for driver and passenger, side airbags, curtain airbags (configurable up to 7).

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seats.

Child Seat Anchors:

ISOFIX anchor points for child seats.

💡 Technology Features

Radio System:

Factory fitted radio/CD player, often with steering wheel controls. May offer optional CD changer.

Navigation:

Optional factory navigation system available on higher trim levels.

Parking Sensors:

Optional rear parking sensors.

Cruise Control:

Standard or optional cruise control and speed limiter.

🔧 Maintenance

Engine Oil Change:

Every 15,000 km or 12 months, whichever comes first.

Oil Filter:

Replace at every oil change.

Air Filter:

Every 30,000 km or 24 months.

Spark Plugs:

Every 60,000 km or 48 months (for platinum or iridium tipped plugs).

Timing Belt:

Every 120,000 km or 60 months (critical component, ensure replacement with tensioners and idler pulleys).

Coolant Flush:

Every 60,000 km or 48 months.

Engine Oil Specification:

SAE 5W-40 API SL/CF, ACEA A3/B3 or A3/B4.

Coolant Specification:

PSA S71 2103 Extended Life Coolant (Glysantin G30 or equivalent).

Brake Fluid Specification:

DOT 4.

Electrical Gremlins:

Intermittent electrical faults, issues with BSI (Body Systems Interface) can be common.

Sliding Door Mechanisms:

Wear and tear on the sliding door cables and motors can lead to operational issues.

Egr Valve:

The EGR valve can become clogged, leading to rough idling and reduced power, especially with diesel variants, but can affect petrol engines too.

Suspension Wear:

Worn suspension bushings and ball joints due to the vehicle's weight and use.

Heating System:

Heater matrix issues or control flap problems affecting HVAC performance.

📚 Vehicle History

Citroen Legacy:

Citroën has a long history of innovative and comfortable family vehicles, including the iconic Citroën DS and later MPVs like the Evasion.

C8 Development:

Part of the Eurovan 2 project, a collaboration between PSA Peugeot Citroën, Fiat Auto, and Lancia.

Production Start Year:

2002

Production End Year:

2010

Manufacturing Plant:

Sevelnord factory in Hordain, France.

🏆 Awards & Recognition

Euro Ncap:

Achieved a commendable 4-star Euro NCAP safety rating for its era, highlighting its structural integrity and occupant protection.