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CITROEN C8 2.0i 16V 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C8 Year: 2004 Engine Variant: 2.0i 16V Codes Engine Code Group: EW10 (e.g., EW10J4) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose...
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Sku: 460126
CITROEN C8 2.0i 16V 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C8
Year:
2004
Engine Variant:
2.0i 16V
Codes
Engine Code Group:
EW10 (e.g., EW10J4)
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Competitive Analysis
Key Competitors Era:
Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Peugeot 807, Fiat Ulysse.
Key Features
Manual Value Proposition:
Provides complete factory-level repair and maintenance information, empowering both professional technicians and DIY enthusiasts.
Vehicle Appeal:
Versatile family vehicle known for its spacious interior, flexible seating configurations, and comfortable ride.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Pages:
Hundreds (exact count not specified, but implied to be extensive)
Manual Type
Type:
Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.0i 16V), fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Manual transmission, automatic transmission (if applicable to the 2.0i 16V variant), clutch, driveshafts, differentials.
Suspension Steering:
Front suspension, rear suspension, steering system, power steering.
Brakes:
Front brakes, rear brakes, parking brake, ABS system.
Electrical:
Battery, charging system, starter motor, lighting systems, instrumentation, body electrical, infotainment (basic), engine control unit (ECU) and related sensors.
Body:
Body panels, doors, windows, locks, interior trim, HVAC system, seats.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, lubrication, scheduled servicing.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures, common fault diagnosis, error code interpretation.
Repair Rebuild:
Engine overhaul, transmission repair, brake component replacement, electrical component repair, bodywork repair, suspension and steering component replacement.
Disassembly Assembly:
Detailed instructions for component removal and installation, including exploded views.
Reset Procedures:
Service interval reset, clutch self-learning (for automatics), and other electronic resets.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete vehicle overhauls, suitable for professional technicians and advanced DIYers.
Torque Specifications:
Includes precise torque values for all critical fasteners during assembly and disassembly.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems are a hallmark of factory manuals.
Diagnostic Trouble Codes:
Comprehensive listing and interpretation of diagnostic trouble codes (DTCs) for engine management, ABS, airbags, and other modules.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom
Zoom Capability:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm (typical for EW10J4)
Compression Ratio:
10.8:1 (typical for EW10J4)
Valve Train:
DOHC, 4 valves per cylinder, timing belt driven.
Performance
Horsepower:
Approx. 136-138 PS (134-136 bhp / 100-102 kW) at 6000 rpm (typical for EW10J4)
Torque:
Approx. 190-200 Nm (140-148 lb-ft) at 4100 rpm (typical for EW10J4)
Fuel System
Fuel Delivery:
Multi-point sequential fuel injection (MPFI).
Fuel Type:
Unleaded gasoline (Petrol)
Engine Management
ECU Type:
Bosch Motronic (or similar, specific ECU model covered in manual)
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission (ML5C or similar)
Optional
Type Optional:
4-speed Automatic Transmission (AL4 or similar, depending on market/variant)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4600-4700 mm
Width:
Approx. 1800-1900 mm
Height:
Approx. 1700-1800 mm
Weights
Curb Weight:
Approx. 1700-1850 kg (depending on configuration)
Gross Vehicle Weight Rating:
Typically around 2500-2600 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Initially 4 stars (model tested 2004), with potential for variations based on specific equipment.
Active Features
ABS:
Standard, often with EBD (Electronic Brakeforce Distribution) and Brake Assist (AFU).
Esp:
Optional, depending on trim level and market.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (up to 6 or more depending on configuration).
Seat Belts:
3-point seat belts with pre-tensioners for all occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with potential for steering wheel controls. Higher trims may have advanced sound systems.
Driver Assistance
Cruise Control:
Available on many models.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Connectivity Options:
Limited by 2004 standards; typically includes basic auxiliary inputs if equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km or 1 year, whichever comes first. Specific oil type and viscosity are critical.
Timing Belt Replacement:
Critical maintenance item. Recommended replacement interval typically around 120,000 km or 10 years, with a water pump and tensioner kit replacement.
Fluid Specifications
Engine Oil Specification:
Refer to PSA (Peugeot Citroën) specific approvals, typically low-viscosity synthetic oils like 0W-30 or 5W-30 meeting ACEA A3/B4 or C2/C3 standards.
Coolant Specification:
Organic-based coolant (OAT) coolant, typically blue or purple, meeting PSA B71 5100 specification.
Brake Fluid Specification:
DOT 4.
Transmission Oil Manual:
GL-4 specification gear oil (e.g., 75W-80 or 75W-90).
Transmission Oil Automatic:
Specific ATF fluid, likely LT 71141 or equivalent.
Known Issues
Common Electrical Faults:
Intermittent electrical gremlins, problems with body control modules (BCM), window regulators, central locking, and sensor failures are not uncommon in vehicles of this era.
Common Engine Issues:
Potential for oil consumption, ignition coil failures, exhaust gas recirculation (EGR) valve issues, and intake manifold problems.
Common Transmission Issues:
The AL4 automatic transmission can be prone to solenoid issues and hydraulic problems if not serviced regularly.
Common Suspension Steering Issues:
Wear in suspension bushings, ball joints, and potential for power steering leaks.
Parts Information
Key Part Numbers Reference:
The manual will provide specific OE part numbers for thousands of components.
📚 Vehicle History
Brand Heritage
Citroen Mpv Legacy:
Builds on Citroën's experience with innovative MPVs like the Evasion/Synergie and Picasso ranges.
Model Evolution
Platform Sharing:
Part of the 'Eurovan' platform, shared with Peugeot 807, Fiat Ulysse, and Lancia Phedra.
Production
Production Period Of Model:
2002-2008 (for the first generation, this manual specifically targets the 2004 model year within that generation).
Manufacturing Location:
Sevel Sud plant in Hordain, France (shared production facility).
🏆 Awards & Recognition
Recognitions
Euro Ncap Safety:
4-star Euro NCAP rating signifies a strong performance for its class and time.
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