CITROEN Evasion 2.0i 16V 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine Variant: 2.0i 16V Codes Engine Code: XU10J4RS (Likely, common for 2.0i 16V DW10 variant in this era, though specific...

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Type: Car

Vendor:

Sku: 460176

Tags: 2002 Car Cars Citroen Evasion Evasion 2.0i 16V

Product variants

Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Evasion

Year:

Engine Variant:

2.0i 16V

Codes

Engine Code:

XU10J4RS (Likely, common for 2.0i 16V DW10 variant in this era, though specific code may vary by market)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, individuals requiring versatile passenger and cargo space

Competitive Analysis

Key Competitors:

Renault Espace, Fiat Ulysse, Lancia Zeta, Peugeot 806, Fiat Scudo (platform sharing)

Key Features

Design Philosophy:

Spacious, practical interior with modular seating, comfortable ride

Manual Benefit:

Empowers owners and technicians with factory-level knowledge for efficient and accurate repairs.

📋 Manual Details

Coverage Areas

Manual Type:

Official Factory Service & Repair Manual

Language:

English

Format:

Delivery Method:

Instant Digital Download

Page Count

Page Count:

Hundreds of pages (Exact count not specified, but described as 'complete')

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Full disassembly, assembly, component testing, and overhaul)

Engine Management System:

Yes (Ignition, fuel injection, emissions control, sensor diagnostics, ECU functions)

Transmission Manual:

Yes (Removal, installation, overhaul, clutch operation)

Transmission Automatic:

Likely included if applicable to the 2.0i 16V variant, covering operation, diagnostics, and fluid service.

Drivetrain:

Yes (Front-wheel drive, driveshafts, differentials)

Suspension:

Yes (Front and rear suspension components, shock absorbers, springs, bushings)

Steering:

Yes (Power steering system, steering rack, column, components)

Brakes:

Yes (Front and rear disc brakes, hydraulic system, ABS, parking brake)

Electrical System:

Yes (Wiring diagrams, charging system, starting system, lighting, accessories, fuses, relays)

Body And Chassis:

Yes (Body panels, doors, interior trim, seats, glass, structural components)

Climate Control:

Yes (HVAC system, refrigerant handling, fan, heater core, A/C compressor)

Safety Systems:

Yes (Airbags, seatbelts, passive safety features)

Procedures Included

Routine Maintenance:

Yes (Oil changes, filter replacements, fluid checks, spark plugs, belts)

Troubleshooting:

Yes (Diagnostic procedures, symptom-based troubleshooting guides)

Component Removal Installation:

Yes (Step-by-step instructions for all major components)

Engine Rebuild:

Yes (Detailed procedures for engine overhaul)

Transmission Rebuild:

Yes (Detailed procedures for transmission overhaul)

Electrical Diagnostics:

Yes (Using wiring diagrams and test procedures)

Body Repair:

Yes (Panel replacement, alignment, minor bodywork)

Diagnostics:

Yes (Including ECU codes and sensor data interpretation)

Technical Depth

Depth Of Information:

Comprehensive Factory Level (Suitable for professional technicians and advanced DIYers)

Detail Level:

Step-by-step instructions, exploded views, diagrams, torque specifications, clearances

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable within the PDF

Print Quality

Printability:

Full Printable (Allows printing of entire manual or specific pages)

Diagram Quality:

Top quality diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft), 16 Valves

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

83.0 mm x 92.0 mm (Typical for XU10 series)

Performance

Horsepower:

Approx. 132-135 PS (97-99 kW) at 5500-6000 rpm (Exact figures may vary slightly)

Torque:

Approx. 187-190 Nm (138-140 lb-ft) at 4000-4200 rpm (Exact figures may vary slightly)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI), Sequential Electronic Fuel Injection

Fuel Type:

Unleaded Gasoline (Petrol)

Engine Management

Engine Control Unit ECU:

Magneti Marelli or Bosch (Commonly used in PSA vehicles)

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (PSA specific recommendations in manual)

Lubrication System

Oil Type:

API SL or higher, ACEA A3/B3 or A3/B4 (Refer to manual for exact viscosity grade, e.g., 5W-40, 10W-40)

Oil Capacity:

Approx. 4.5 - 5.0 Liters (with filter change, refer to manual for exact capacity)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission (Optional, likely Aisin Warner AW-30-40LE or similar)

Features

Clutch Type:

Hydraulically operated, dry single plate clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-80 (Manual will specify exact PSA fluid or equivalent)

Automatic Transmission Fluid:

Dexron III / Mercon equivalent (or specific PSA specification for AW-30-40LE)

📐 Dimensions

Exterior

Length:

Approx. 4.46 meters

Width:

Approx. 1.83 meters (excluding mirrors)

Height:

Approx. 1.73 meters

Interior

Seating Capacity:

5 to 7 seats (configurable)

Cargo

Cargo Volume:

Highly variable with seat configurations, up to approx. 3100 liters with seats removed.

Weights

Curb Weight:

Approx. 1500-1650 kg (depending on configuration)

Gross Vehicle Weight Rating Gvw:

Approx. 2200-2300 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3 Stars (for models tested around this period, specific 2002 rating may vary, generally considered average for its time)

Active Features

Standard (Anti-lock Braking System)

Optional (Electronic Stability Program), may not be standard on all 2.0i 16V models.

Passive Features

Airbags:

Driver and front passenger airbags standard, optional side airbags

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player with speaker system (upgrade options may exist)

Driver Assistance

Cruise Control:

Optional on higher trim levels

Connectivity

Features:

Basic for its era; no Bluetooth or advanced connectivity as standard. Likely has central locking and electric windows.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km or 12 months, whichever comes first (refer to manual for specific conditions and oil type)

Timing Belt Replacement:

Every 90,000 km or 5 years (critical for engine longevity, manual will have precise interval)

Spark Plug Replacement:

Every 60,000 km (Platinum or Iridium type plugs recommended)

Fluid Specifications

Coolant Capacity:

Approx. 7.0 Liters (refer to manual for exact capacity and mix ratio)

Brake Fluid Type:

DOT 4 (refer to manual for specific PSA specification)

Known Issues

Common Wear Items:

Suspension bushings, ball joints, exhaust system components, heater control valves.

Electrical Quirks:

Occasional issues with interior electronics, window regulators, and central locking due to age and complexity.

Engine Performance Issues:

Can sometimes suffer from minor oil leaks, especially from valve cover gaskets or sump seals. Ignition coil pack issues can cause misfires.

Climate Control Problems:

Blend door actuator failures or leaks in the A/C system are not uncommon.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Citroën is renowned for innovation, comfort, and unique design, with a history of pioneering front-wheel drive and hydropneumatic suspension.

Model Evolution

Evasion Development:

The Evasion was part of the 'Eurovan' project, a collaboration between PSA Peugeot Citroën and Fiat Auto, sharing its platform with the Peugeot 806, Fiat Ulysse, and Lancia Zeta.

Generation:

First generation (1994-2002), this 2002 model represents the later phase of the original design, potentially with minor updates from earlier models.

Production

Production Period:

1994 - 2002

Manufacturing Location:

Sevel Nord plant, France (joint venture between PSA and Fiat)

🏆 Awards & Recognition

Recognitions

Market Reception:

Praised for its practicality and comfort, though not a class leader in terms of driving dynamics or reliability compared to some competitors.