Engine Service Repair:
Comprehensive diagnostics, maintenance, and repair procedures for the flat-4 engine.
Transmission Service Repair:
Detailed procedures for gearbox, clutch, and drive axle maintenance and repair.
Brake System:
In-depth coverage of hydraulic systems, disc/drum components, and adjustment procedures.
Wiring Diagrams:
Complete electrical system schematics for all vehicle circuits.
Electrical System:
Troubleshooting and repair of all electrical components, including lighting, ignition, and accessories.
Suspension:
Detailed information on the hydropneumatic suspension system, including maintenance and repair.
Steering:
Procedures for the steering system, including power steering (if applicable) and alignment.
Cooling System:
Maintenance and repair of the engine's air-cooling system, including shroud and fan management.
Fuel Injection Fuel System:
Coverage of fuel delivery, injection systems (e.g., Bosch L-Jetronic), and carburetion (depending on model variant).
Emission System:
Information related to emission control devices and troubleshooting.
Heater Air Conditioning:
Repair and maintenance of climate control systems.
Engine Control System:
Diagnostics and repair of the Engine Control Unit (ECU) and associated sensors.
Chassis Body:
Bodywork, chassis repairs, panel replacement, and structural integrity.
Restraint System:
Information on seatbelts and other passive safety features.
Interior:
Trim, upholstery, dashboard, and interior component repair.
Differential Drive:
Maintenance and repair of the drivetrain components.
Axle:
Front and rear axle service and repair.
General Maintenance:
Routine checks, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Advanced diagnostic guide to identify and resolve vehicle problems.
Periodic Lubrication:
Scheduled lubrication points and recommended lubricant types.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including crankshaft, pistons, cylinders, and valve train.
Suspension Hydraulic System Service:
Specific instructions for servicing the hydropneumatic suspension, including sphere checks, fluid replacement, and pressure adjustments.
Body Panel Alignment And Repair:
Guidance on bodywork, including door, hood, and trunk alignment, and repair of common corrosion areas.
Ignition System Diagnosis:
Troubleshooting and repair of the ignition system, including distributor, coils, and spark plug wires.
Fuel Pump And Injector Service:
Detailed service procedures for fuel pumps and injection systems (if equipped).
Brake System Bleeding And Adjustment:
Step-by-step guides for brake bleeding, caliper/wheel cylinder service, and brake shoe adjustment.
Interior Trim Removal And Installation:
Guidance on the removal and installation of interior components such as the dashboard, door panels, and seating.
Depth:
Complete, factory-level detail covering all aspects of repair, maintenance, and restoration.
Detail Level:
Includes detailed substeps, notes, cautions, and warnings throughout each chapter to ensure accuracy and safety during repairs.
Oil Change Interval:
Recommended every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for specific grade).
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Engine Oil Specification:
Typically 15W-40 or 20W-50 mineral oil (specific API/ACEA ratings to be confirmed in manual).
Cooling System Fluid:
Air-cooled engine; no coolant is used.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic fluid.
Transmission Oil Specification:
GL-4 Hypoid gear oil, SAE 75W/90 or 80W/90 (refer to manual for precise specification).
Suspension Spheres:
Hydropneumatic spheres can lose pressure over time, affecting ride height and comfort. Requires specialized filling and charging.
Rust:
Prone to rust, particularly around wheel arches, sills, and the rear panel.
Electrical Gremlins:
Older wiring looms can degrade, leading to intermittent electrical faults.
Carburetor Tuning:
Carburetors may require periodic adjustment and cleaning for optimal performance.